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Machinery Industry
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Taiwan Excellence Products
Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
* Smooth operation :tray carrier, 2 sets of manipulator feeding/correcting/ registering/printing/off-loading,attain automatic line function.
* Fast screen adjustment :communication between vision and PLC, combine various mechanism and registration to build up cycle button, facilitate operator learning and operating.
* Double work station :twin table structure, printing and loading /registering synchronous process, achieve productivity 1200pph.
* Tray loading :in /out accommodate 30 trays, flexible range 3.5~7 inch.
* Screen positioning structure :4 servo motor +high lead screw rod transmission, assure accuracy of repeatability movement.
* Vision registration :calculate deviation value to control screen displacement, repeatability accuracy <±5μm.
* Cleaning roller :after glass correcting, fork carrier transport to clean surface synchronously.
* Auto paper replacement :preset cleaning number is achieved, paper roller is replaced automatically by motor driving.
Initial heating section configured with IR lamp to provide fast heating, optional UV at inlet conveyor instant curing thick ink layer (surface curing) to prevent ink layer from collapsing.
Each heating zone, electronic auto monitor and regulating is used for temperature setting, controller setting smallest deviation value, maintain surrounding thermal effects.
External heat exchanger & cooling section connecting, air treatment box integrated into cooling section, fast airflow reaches cooling effects.
The quartz filter lens is mounted under UV reflection housing to reduce unwanted Infrared ray in radiation spectrum, UV radiation can penetrate without hindrance.
Electronic lighting : with programming control infinite setting, enable to follow conveyor speed auto regulating constant output and emergency stop, stand-by, suspending, jamming etc. various system monitoring
Provide cold water / cool air to reduce substrate surface temperature to assure safety stacking.
DESCRIPTION IN ENGLISH：
(1) Innovation
1.UX-500 series
Machine meets the requirement for mass production, high mix low volume manufacturing, unmanned night shift production, etc.
2.The patent application of machine visual design concept for company own machine model has been filed.
(2) Intelligent and Practicality
1.HEIDENHAIN TNC640 and SIEMENS 840D controller options available.
2.Option auto door design with 4th axis with ports is convenient to apply automation manufacturing module.
(3) Structure, Precision and Quality
1.Machine with CE certification. Its design and manufacture meet the requirements of ISO 9001 and ISO-14001.
(4) Marketing
1.Aerospace parts machining market is promising, world airplanes market valued at $5.6 trillion during 2015~2034.
(5) Economy
1.Main parts, such as casting, magazine, table, sheet metal, etc. are MIT, enables lead time control and competitive cost.
(6) Aesthetics
1.Guard design applies with symbolic color of QUASER and round-corner for its edge.
Technology is changing with each passing day and progressing every day. With the increasing demand for 3C, aerospace, biomedical and mold markets, the characteristics of products are diversified, refined, customized and environmentally friendly. For more complex shapes and multi-curved parts, it takes a lot of process. Time and manpower. In order to enhance the value of the product and meet the increasingly complex processing needs, the UH-500 features streamlined processing. The advantages of one-time forming requirements for composite multi-curved workpieces are achieved by one-time clamping, and the precision of parts and the processing flow are improved for the processing parts with high complexity and multi-surface. This design increases the load capacity and is more functional. Mainly for the processing parts with high complexity and multi-curved surface, which reduces the process and time by 50% to improve production efficiency.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
FE’s production of the DSDB is first in Taiwan and we could use it to promote the transformer life and decrease operator’s dangerous, so we can use it to enhance the transformer reliability.
At present there are many different types of the transformer in Taiwan, but most of all the transformer wasn’t use it because it is very expensively, so this is why we develop the DSDB.
Because of the DSDB was produced in Taiwan, so we can offer a good customer service more than abroad one.
FE’s DSDB is according to the customer requirement and we really believe it will fit in (the customer requirement).
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
This product is exclusively developed by Bintronic, which specializes in manufacturing the original and world-leading wisdom roller blind. Technological innovation integrates AI and big data analysis to make it smart ,while at the same time improving the environmental protection and energy saving effect of buildings, thus creating the value of the intelligent industry.From 2018 to 2019, the products are ordered and adopted by TSMC,which is a global semiconductor standard enterprise.It is sufficient to certify the product's exquisiteness, uniqueness and competitiveness. <br />
Features: <br />
•Bi-directional communication: adjust natural light anytime, anywhere<br />
Intelligent multi-sections: Perfect alignment, attractive appearance and neat<br />
•Energy saving and environmental protection: Green building, comfortable and elegant.<br />
•precise position: sun tracking system accurate analysis.
Environment variable formula is how MCM can become the first brand of the core technology of metal processing industry.
Passed ROHS certification, adhere to the REACH (SVHC) regulations designed to conform with maximized benefit, quality is guaranteed.
MCM Technical services team deals directly through the 3C communication software and R&D laboratory synchronous operation, base on correct information, the problem can be solved rapidly and correctly.Product development and product service process is more important than the manufacturing process.
MCM has respectively established business units in Taipei, Taichung, and Kaohsiung. Overseas, MCM has set up subsidiaries in central and south part of mainland China for the production sales, and construction of layered operating system.Seeking the biggest business opportunities with strategic alliance, with the Asian wide path set sales and service points of joint procurement and overseas marketing. To expand sales positions to global scale.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
R&D and Innovation:
We have ploughed in the field of valve hard seal supersonic fire spray and milling. Successfully create the valve of power plant level/high-tech self-soluble alloy/metal seat technology, achieve the top CVD tech.
By adopting the new design of the double offset, we access the new patent”TWM577089”and beyond the Fire Safe Test according to API 607and ISO-10497. Also, The design provided the safety and convenience of the valve with handle, and we also access the new patent “DE202014105683U.”
Marketing:
We offer localized services in over 38 places to solve customers' doubts in time. We get many enterprise trust like CSC, CNPC, FPG, TSCM, CTCI, China’s Sinopec, Petro China, Japan’s Hitachi and Toyo, YFY, CNOOC, Shenhua,China Coal, National Power,Singapore’s Water Authority, SLNG, ABB, Shell,Total,BP,BASF, DOW, Bayer, Roche, Linde, Novartis, Nestle, Syngenta and Tata Steel, etc. Moreover, the Image Fair is established. The budget of brand is about NT$ 12 million.
R&D and Innovation:
We have ploughed in the field of valve hard seal supersonic fire spray and milling. Successfully create the valve of power plant level/high-tech self-soluble alloy/metal seat technology, achieve the top CVD tech.
By adopting the new design of the double offset, we access the new patent”TWM577089”and beyond the Fire Safe Test according to API 607and ISO-10497. Also, The design provided the safety and convenience of the valve with handle, and we also access the new patent “DE202014105683U.”
Marketing:
We offer localized services in over 38 places to solve customers' doubts in time. We get many enterprise trust like CSC, CNPC, FPG, TSCM, CTCI, China’s Sinopec, Petro China, Japan’s Hitachi and Toyo, YFY, CNOOC, Shenhua,China Coal, National Power,Singapore’s Water Authority, SLNG, ABB, Shell,Total,BP,BASF, DOW, Bayer, Roche, Linde, Novartis, Nestle, Syngenta and Tata Steel, etc. Moreover, the Image Fair is established. The budget of brand is about NT$ 12 million.
“Simple, but not normal”, the central belief of our medical headlight－LUMINDEX 5. We have continuously studied, innovated, and experienced to design a high-concentration illumination optical system refer to the feedback from several third parties.<br />
1.The multi-piece optical lens to deliver uniform spot light and shadow free image to release eye strain.<br />
2.Various light-level adjustments.<br />
3.Reduce the burden on back and neck by lightweight design.<br />
4.Innovative multi-directional wire design, which assists to fit in any kind of glasses effectively, and also avoid the damage situation such as excessive bending by attachment connection.<br />
5.The convenient design of detachable wire allows removing cord and headlight independently and efficiently. It assists users to save time and reduce the cost of resources and money.<br />
6.Wireless QI inductive charging.<br />
7.Connecting the Application through Bluetooth that able to control lighting, monitor the using status, or personalize setting via APP.
“Simple, but not normal”, the central belief of our medical headlight－LUMINDEX 5. We have continuously studied, innovated, and experienced to design a high-concentration illumination optical system refer to the feedback from several third parties.<br />
1.The multi-piece optical lens to deliver uniform spot light and shadow free image to release eye strain.<br />
2.Various light-level adjustments.<br />
3.Reduce the burden on back and neck by lightweight design.<br />
4.Innovative multi-directional wire design, which assists to fit in any kind of glasses effectively, and also avoid the damage situation such as excessive bending by attachment connection.<br />
5.The convenient design of detachable wire allows removing cord and headlight independently and efficiently. It assists users to save time and reduce the cost of resources and money.<br />
6.Wireless QI inductive charging.<br />
7.Connecting the Application through Bluetooth that able to control lighting, monitor the using status, or personalize setting via APP.
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