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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
SDE series offer flexible stamping profiles to operate various processes for medium & large auto lightweight parts, especially suitable for drawn parts thanks to eccentric gear design. Its Hold Motion can fulfill hot stamping process for high-strength steel and aluminum. Below are the main features:
1. From 400 ton to 2400 ton SDE servo press provided for different requirements.
2. In-house designed servo motor for presses with low revolution speed and high torque to actualize Hold Motion for hot stamping process.
3. Optimized slide motions to decrease vibration, noise and heat, extending the tool life and enhancing productivity.
4. Patented power management system to save more than 30% of power consumption.
5. Friendly user interface for easy setups and automated die change with one-button start to save time and increase safety.
6. Smart machinery: to support customers’ Industry 4.0 platform with remote monitoring and preventive maintenance.
Hiwin Mikrosystem develops a direct-drive precision cooling linear motor-C3:Coupled/Precision Controlled/Cooling
1.Reliable/Convenient
●Easy installation
●With Pt1000 sensor to monitor the motor temperature, which effectively improves the control on machining accuracy.
●Maintenance-free for up to 5 years.
2.Innovative Technology
●Excellent dynamic response due to direct drive motor. No backlash due to its non-contact design, results in high accuracy and repeatability and increases performance by 50% from the traditional drive motor. Thrust up to 20,000N.
●The precision cooling forcer/stator and multi-layer heat insulation design have obtained 3 patents. Control on surface temperature gradient within 1°C, which overcomes the thermal deformation, and improves control on machining accuracy within 1μm.
3.Flexible Applications
●C3 is developed to meet different demands of users. Applicable to different industries from the PCB processing machine to the large anti-vibration machine.
Energy-saving is the trend of the automation industry. We design ERVL vacuum energy-saving large-capacity precision pressure regulator valve with new internal loop. The vacuum pressure on the suction side can reach the precise e range.
Suction hole is designed to normally close. No need to continuously draw in the air from the outside to balance, it can reach the goal of no air intake consumption. Therefore, the research and development purpose of saving vacuum source energy can be achieved. Also, it can reduce the cost because the capacity increasing to triple.The energy-saving design of this product can completely replace the traditional vacuum decompression technology. The precision pressure regulation system can use the circuit control to replaces the normally open suction hole in vacuum mode.
This new technology can maintain the high precision vacuum. The pressure balance reduces the air pressure to saving the air pressure energy.
ST2, Make Lean Management Comes True!
ST2 combines step-tool grinder, grinding wheel dresser, grinding machine, and automatic inspection machine into one station.
1) 6-set trays with automatic robot loader.
2) Automatic online visual measurement.
3) Travelling steady U Axis to ensure rigid support for long tools.
4) Automatic grinding wheel measurement.
5) 20-station automatic grinding wheels changers.
6) Touch panel with user-friendly interface and software.
7) Automatic grinding wheel dresser.
8) Online automatic tolerance compensation system.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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CX-180 Dragonfly Tethered Unmanned Helicopter System provides hovering unmanned helicopter with unlimited flying time with a cable connected with the power generator at the ground. These solutions make new possibilities available for a wide range of applications such as aerial surveillance, telecommunications, traffic monitoring, demanding
industrial inspections and air quality monitoring, etc.
FEATURE
●Described as cell towers in the sky, the Dragonfly can flies up to 300 feet above ground and covers up to 50 square miles with cellular services.
●Unlimited and reliable flight time for mapping, surveillance and inspection
●High efficiency coaxial pitch control structure design
●Rainproof Body design
PAYLOAD CABAILITY AND CABLE SPECIFICATION
●100 METER(328’) ALTITUDE PAYLOAD—10KG(22LB)
● 120M SPECIAL HIGH TENSION CABLE SYSTEM
●DIMENSION: L1409mm x W540mm x H926mm
L55.5 x W21.3 x H36.5
●ROTOR DIAMETER : 1820mm(72)
●POWER GENERATOR ON THE GROUND :
*Industry leading 160 lm/W luminaire efficacy
*Low glare, high uniformity second optics available to meet CIE140/EN 13201-3-2015/BS 5489 P, C class requirements and G3 above glare rating for all kinds of roadways
*Luminaire ENEC Safety mark certified by TUV-SUD laboratory
*Easy grab by single hand
*5 secs tool-free quick access
*3.5kg light weight
*Passed the max. IK10 impact resistant rating, and IP66 waterproof tests. Provide the best outdoor reliability and durability
*Build in Sensor Ready technology LED driver with the ability for all kinds of IoT devices and Smart City applications
*Finless and elegant design to have the minimized aerodynamic resistance and optimized heat dissapation
*Products are compliant with RoHS, REACH directives
*98.4% WEEE recycling rate design for earth environmental sustainability
This product is exclusively developed by Bintronic, which specializes in manufacturing the original and world-leading wisdom roller blind. Technological innovation integrates AI and big data analysis to make it smart ,while at the same time improving the environmental protection and energy saving effect of buildings, thus creating the value of the intelligent industry.From 2018 to 2019, the products are ordered and adopted by TSMC,which is a global semiconductor standard enterprise.It is sufficient to certify the product's exquisiteness, uniqueness and competitiveness. <br />
Features: <br />
•Bi-directional communication: adjust natural light anytime, anywhere<br />
Intelligent multi-sections: Perfect alignment, attractive appearance and neat<br />
•Energy saving and environmental protection: Green building, comfortable and elegant.<br />
•precise position: sun tracking system accurate analysis.
CVTR elector-pneumatic regulator has the functions of voltage, current and output, and can be used for precise linear control and linear data. In the automated operation process, personnel can simultaneouslycompare the current production status through the system so as to confirm which parameter is the best choice for highest yield and speed. Therefore, the parameter will be set as the best mode for production in the future to achieve the goal of smart manufacturing. Compared with the general regulator, this product has realized the continuous adjustment of pressure and flow rate when it is automatically operating, which can greatly reduce the air consumption to achieve the effect of saving the energy of air pressureand improve the energy efficiency.
Apacer hand-held spectroradiometer AL210 provides a smart optical measurement solution for LED backlight-based display panel. Especially designed for low luminance panel. Its depolarization patent improve measurement result and Wi-Fi module make data transfer easier.
using CT-based (Czerny-Turner) optical architecture to provide high sensitivity, high optical resolution, low stray light, and fast measurement response. DTE (Dynamic Thermal Balance Technology) provide accurate measurement under temperature-controlled environment. 3.9nm half-wave width resolution is better than the 5nm half-wavelength resolution of major manufacturers, so that LED backlight-based display is not due to the instrument wavelength resolution caused by the lack of wavelength Deviation, this wavelength deviation is shown in various experimental data.
Spectroradiometer AL210 make less error and spatial limitation and provide a smart way for new generation of optical measurement.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
HOVF Supersonic Flame Sophisticated technology field achieving the best diamond-like film coating technology (CVD).Taiwan's first high-end hard sealing technology anti-static elastic steel ball Design, leading the industry to adopt such safety design. High-neck mandrel filler without tool replacement design, won the German de202013105339u patent. Innovation with automatic detection and troubleshooting function of intelligent valve design, won the United States invention SU9303785 patent.
Through the analysis of the city, visit the technical exchange, product publishing, to the client education and training, to provide customized project solutions. We provide services in more than 38 places worldwide, and we have gained the trust and appreciation of famous manufacturers at home and abroad. Hold technical Forum, establish international Image Hall, agent brand promotion, etc., brand promotion budget is about 12 million NT dollars, let JDV brand in valve industry get good WOM marketing.
HOVF Supersonic Flame Sophisticated technology field achieving the best diamond-like film coating technology (CVD).Taiwan's first high-end hard sealing technology anti-static elastic steel ball Design, leading the industry to adopt such safety design. High-neck mandrel filler without tool replacement design, won the German de202013105339u patent. Innovation with automatic detection and troubleshooting function of intelligent valve design, won the United States invention SU9303785 patent.
Through the analysis of the city, visit the technical exchange, product publishing, to the client education and training, to provide customized project solutions. We provide services in more than 38 places worldwide, and we have gained the trust and appreciation of famous manufacturers at home and abroad. Hold technical Forum, establish international Image Hall, agent brand promotion, etc., brand promotion budget is about 12 million NT dollars, let JDV brand in valve industry get good WOM marketing.
Teco develops special motor for steel plant. We developed a new generation of ring motor, which is more suitable for harsh working conditions of temperature and humidity in steel rolling process.
1.Apperance
High level enclosure IP66 and ring rib enclosure prevents the accumulation of scale dust, especially suitable for harsh conditions at steel plants.
2.Waterproof
Special design for frame and bracket,bearing design,shaft seal design,splashing waterproof cover design.
3.Performance
1)High insulation level: Winding design with H-grade high temperature resistant insulation material, meeting the needs of high temperature environment.
2) Temperature rise: In natural cooling can reach B temperature rise.
3)Over load: 250% 60s at constant torque.
4. Strict test standards
1) Accurately verify the torque output at each operating point. The temperature rise test complies with S1 continuous operation.
2) The PDIV surge test results are higher than the NEMA inverter motor specifications.
Teco develops special motor for steel plant. We developed a new generation of ring motor, which is more suitable for harsh working conditions of temperature and humidity in steel rolling process.
1.Apperance
High level enclosure IP66 and ring rib enclosure prevents the accumulation of scale dust, especially suitable for harsh conditions at steel plants.
2.Waterproof
Special design for frame and bracket,bearing design,shaft seal design,splashing waterproof cover design.
3.Performance
1)High insulation level: Winding design with H-grade high temperature resistant insulation material, meeting the needs of high temperature environment.
2) Temperature rise: In natural cooling can reach B temperature rise.
3)Over load: 250% 60s at constant torque.
4. Strict test standards
1) Accurately verify the torque output at each operating point. The temperature rise test complies with S1 continuous operation.
2) The PDIV surge test results are higher than the NEMA inverter motor specifications.
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