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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
A package of Spot Drill / Chamfer Mill + Inserts SET:
1.For general chamfering and NC spot drilling.
2.The multi-edge design make it a cost-efficient solution- 4 times use.
3.New spotting way, stable center spotting, improves tool life effectively.
4.New developed SH + ZrN coating increase the lubrication and lower
the friction, improves tool performance effectively.
5.Patent of Taiwan No.：M560955
MRBT Magnetic rodlesscylinder is based on magnetics theory and used for actuator of active. Compared to regular aluminum extrusion cylinders, MRBT design is to eliminate air leaking; furthermore, which is suitable for dust free and airflow limit working environments. With better energy saving by less air pressure needs.MRBT increases the loading weight from the bearing force that is not directly applied to the body. An extra slide rail also improves rigidity, stability and operating accuracy of the cylinder.
MRBTcomposed withprecision die-casting aluminum as cylinder body, steel spindle and precisionlapping slide. Either two sides or same side can install the fittings for different needs. Additional shocksabsorbers are ideal for reducing the impact force and extend service life. Pneumatic and hydraulicabsorbers are both available. While in an automation working site, alternative magnetics sensors are helpful to take control of actuated stateof the cylinders.
The body material is made of FC30 casting, to achieve the best rigidity and vibration-absorbing capacity and ensure the machining accuracy always.It adopt ballscrew in accordance with linear guideway’s extension direction parallel to axial of ballscrew, and it can make machining more stable and improve structure’s strength to achieve the excellent machining accuracy.Stroke by using servo motor in accordance with driver thru coupling to connect ballscrew, then it can do precision multi-stage stroke control.Participating product is suitable for bicycle, auto parts, bathroom fittings, gate valve industries, etc.Our company’s oversea market includes China, India, Thailand, Indonesia, Mexico, South Africa, Turkey and Europe area. The brand, simple line pattern with uniqueness and high quality. It deeply within supply chain, distributors, and customer’s mind. Customer can easy to distinguish our logo that represents professional and fully satisified with customer’s requirement.
Smart heavy-duty multi-axis composite cutting machine, LLS-M, for the target industry market (oil industry, aerospace industry, steel industry and rubber and rubber industry), achieved ALL Processes In One Machine to reduce the clamping and shortening process, with precision and life management The intelligent machine, constructing the machine information management platform and man-machine management interface, integrating the computer numerical controller, the smart set-top box and the cloud product life cycle database, providing relevant data and data through artificial intelligence calculation analysis and application, reaching the machine Accuracy and life and performance improvement, and applied to the virtual reality pre-sales service system, the use of the real-life expansion after-sales service system to build a smart mechanical value service chain.
Chroma 17040 Regenerative Battery Pack Test System is a high precision, efficiency and safety charge/discharge system designed specifically for secondary battery module and pack tests. It has an energy regenerative function to provide clean and stable power back to grid with 90% efficiency to save energy and avoid heat consumption. 17040 have a dual mode switching function that can also switch to battery simulation mode to simulate the characteristics of a real battery for testing motor controller or charger.
Key Features:
- Power range: 60kW~ 300kW
- Maximum voltage/ Output Current: 1000v/ 750A
- Current/voltage measurement accuracy <0.05%FS
- Equipped with multiple voltage and current scales for auto ranging function
- Provide full power or current output between high voltage range (700-1000V) for high-power battery systems
- 2msec current slew rate (-90% ~ 90%), for stricter battery charge and discharge tests
- Uses MOSFET made from SiC material to enhance product endurance
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
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Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
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MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
CVTR elector-pneumatic regulator has the functions of voltage, current and output, and can be used for precise linear control and linear data. In the automated operation process, personnel can simultaneouslycompare the current production status through the system so as to confirm which parameter is the best choice for highest yield and speed. Therefore, the parameter will be set as the best mode for production in the future to achieve the goal of smart manufacturing. Compared with the general regulator, this product has realized the continuous adjustment of pressure and flow rate when it is automatically operating, which can greatly reduce the air consumption to achieve the effect of saving the energy of air pressureand improve the energy efficiency.
?The cover lens micro-structure of the OMNI Lens? System controls glare while delivering high-performance light distribution
?Two targeted distributions (wide distribution and forward throw) using precise individual optics
?ES features High efficacy, 110 lumens/watt with up to 19,500 delivered lumens
?Smart Design for Quick Installation
?Optional emergency battery, for a minimum of 90 minutes operation when AC power fails
?Optional Motion Sensor, field-programmable custom settings
?Optional Button-type Photocell, photocell is mounted unobtrusively at the top of the luminaire.
?Vandal/Impact resistance to the highest industry standard IK10 Rating
?Each unit is 100% performance tested after a strenuous 2-hour burn-in period to ensure reliability
?Standard 10-Year Warranty
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
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Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
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Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
Ashun dampers are used in the suspension of bridges and shock absorbers for earthquakes in houses. With the structural design, this newly developed dampers can automatically perform the function of filling in the equipment and remote monitoring when the silicon oil leaks slightly in the equipment to observe the leakage of the dampers and feedback of the earthquake and vibration, the information is transmitted to the far end, and the house structural technician can rely on it. Relevant information is used to determine whether the dampers need to be maintained and whether the vibration sustained by the dampers are reasonable, and conduct a preliminary study on the structural safety of the house.
Ashun has filed patent applications for new-type and new-type inventions simultaneously. The new-type patent applications has been approved and the patent number is 107204285.
Ashun dampers are used in the suspension of bridges and shock absorbers for earthquakes in houses. With the structural design, this newly developed dampers can automatically perform the function of filling in the equipment and remote monitoring when the silicon oil leaks slightly in the equipment to observe the leakage of the dampers and feedback of the earthquake and vibration, the information is transmitted to the far end, and the house structural technician can rely on it. Relevant information is used to determine whether the dampers need to be maintained and whether the vibration sustained by the dampers are reasonable, and conduct a preliminary study on the structural safety of the house.
Ashun has filed patent applications for new-type and new-type inventions simultaneously. The new-type patent applications has been approved and the patent number is 107204285.
ST-3500 is an induction heating machine and water cooling station with high precision, high efficiency, energy saving and environmental protection. According to the principle of thermal expansion and contraction, the tool and the tool holder are sintered seamlessly to obtain high-precision performance; also, by using low-powered heating can prolong holder life, and the unique integrated design of heating and cooling can save space. Based on the safety and convenience of use, the rail base design omits the need to move the holder after heating, thereby reducing the risk of burns to the user by the high-temperature holder. ST3500 uses circulating cooling design, using the water-soluble and non-toxic coolant liquid not only remove surface dirt but also rust-proof. Moreover, it can re-use for green processing.
ST-3500 is an induction heating machine and water cooling station with high precision, high efficiency, energy saving and environmental protection. According to the principle of thermal expansion and contraction, the tool and the tool holder are sintered seamlessly to obtain high-precision performance; also, by using low-powered heating can prolong holder life, and the unique integrated design of heating and cooling can save space. Based on the safety and convenience of use, the rail base design omits the need to move the holder after heating, thereby reducing the risk of burns to the user by the high-temperature holder. ST3500 uses circulating cooling design, using the water-soluble and non-toxic coolant liquid not only remove surface dirt but also rust-proof. Moreover, it can re-use for green processing.
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