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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
The body material is made of FC30 casting, to achieve the best rigidity and vibration-absorbing capacity and ensure the machining accuracy always.It adopt ballscrew in accordance with linear guideway’s extension direction parallel to axial of ballscrew, and it can make machining more stable and improve structure’s strength to achieve the excellent machining accuracy.Stroke by using servo motor in accordance with driver thru coupling to connect ballscrew, then it can do precision multi-stage stroke control.Participating product is suitable for bicycle, auto parts, bathroom fittings, gate valve industries, etc.Our company’s oversea market includes China, India, Thailand, Indonesia, Mexico, South Africa, Turkey and Europe area. The brand, simple line pattern with uniqueness and high quality. It deeply within supply chain, distributors, and customer’s mind. Customer can easy to distinguish our logo that represents professional and fully satisified with customer’s requirement.
The design of the built-in motor and the side-mounted motor of this series is about 50% smaller than that of the traditional electric cylinder slide. It provides customers with more choices in narrow space and flat and low-assembly space applications. The new anti-skid cross roller slide patent allows customers to be more stable at high speed and high frequency. Whether it is used horizontally or vertically, the retainer will not be displaced and the slide will fall off. The compact design and industrial design with a corporate image color make the product more recognizable. This product will consider environmental protection specifications in functional design, process evaluation, and auxiliary use. The aluminum extrusion pumping process can reduce material waste and processing process to achieve the lowest waste generation.
HIWIN DATORKER Robot Reducer developed to take advantage of the elastic dynamics of metal. The advantages are as follows:
1. Compact size and lightweight
With smaller and lighter design, HIWIN DATORKER Robot Reducer provides the same levels of torque and reduction ratios as traditional gear device.
2. High-speed reduction ratio
HIWIN DATORKER Robot Reducer provides reduction ratios of 1/50 to 1/120 at the same specification.
3. Minimum backlash
HIWIN DATORKER Robot Reducer is designed with developed by taking the elastic dynamics of metal and eliminated the backlash between the components.
4. High accuracy
Up to 30% of the teeth are engaged to meet high accuracy.
5. High torque capacity
Different from traditional power transmission devices, each tooth is subjected to a much less force providing a high torque capacity.
6. High efficiency
The engaging portion of each tooth is subjected to very little slide motion.
Hiwin Mikrosystem develops a direct-drive precision cooling linear motor-C3:Coupled/Precision Controlled/Cooling
1.Reliable/Convenient
●Easy installation
●With Pt1000 sensor to monitor the motor temperature, which effectively improves the control on machining accuracy.
●Maintenance-free for up to 5 years.
2.Innovative Technology
●Excellent dynamic response due to direct drive motor. No backlash due to its non-contact design, results in high accuracy and repeatability and increases performance by 50% from the traditional drive motor. Thrust up to 20,000N.
●The precision cooling forcer/stator and multi-layer heat insulation design have obtained 3 patents. Control on surface temperature gradient within 1°C, which overcomes the thermal deformation, and improves control on machining accuracy within 1μm.
3.Flexible Applications
●C3 is developed to meet different demands of users. Applicable to different industries from the PCB processing machine to the large anti-vibration machine.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
Chroma 17040 Regenerative Battery Pack Test System is a high precision, efficiency and safety charge/discharge system designed specifically for secondary battery module and pack tests. It has an energy regenerative function to provide clean and stable power back to grid with 90% efficiency to save energy and avoid heat consumption. 17040 have a dual mode switching function that can also switch to battery simulation mode to simulate the characteristics of a real battery for testing motor controller or charger.
Key Features:
- Power range: 60kW~ 300kW
- Maximum voltage/ Output Current: 1000v/ 750A
- Current/voltage measurement accuracy <0.05%FS
- Equipped with multiple voltage and current scales for auto ranging function
- Provide full power or current output between high voltage range (700-1000V) for high-power battery systems
- 2msec current slew rate (-90% ~ 90%), for stricter battery charge and discharge tests
- Uses MOSFET made from SiC material to enhance product endurance
Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
(1)Full-featured design [A] European, American, Japanese standard tool can be used; [B] The rotation design can be adjusted to the best point of application according to the angles applicable to the tool, blade, bar mounting or dismounting, and used after positioning and tightening. [C] The body(carrier) structure has strong rigidity and impact resistance. The conventional angles of 45, 90 and 180 degrees are all verified by the stress destruction test, and the endurance intensity exceeds 1258Nt.(2)Customized simplification: [A] Large-size and small-size tool only need to be replaced with carriers and sleeves or kits; [B] Non-universal tool or new tool to change the size of the sleeve or sleeve diameter or gradation design, change the position of the carrier screw hole can be applied, a high degree of customization. (3) Single product standardization: [A] Single carrier size; [B] Users can freely change sleeves or kits.
Precaster is currently the only company in Taiwan that produces and sells laser rangefinders. The goal is to challenge and surpass world leading brands such as Bosch. This product is driven by the needs of customers- lightweight, easy to interpret, anti-interference and more practical functions. The color screen is the current advanced specification and can display more information. Comparing with the world's leading products (Bosch GLM 50C) has the advantage of thinner (21.03 vs 23.76) and larger screen (21.7% vs 20%) with IP54 waterproof and dustproof level and anti-interference in accordance with ISO16331-1 and ISO17025 specifications and high concealment (especially outdoor). It has the functions of node measurement record, angle measurement, offset zero reset and cumulative addition and subtraction. Uniquely equipped with the Bluetooth and use IM2 (measure memory make easy) APP being developed by Precaster. Customers can have a lot possibilities by connecting other devices.
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
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Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
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MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
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Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
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Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
Acer Air Monitor Pro(AMP220) is an industry first integrated product designed for a smart healthy living environment. It is a complete package that detects and improves air quality with multi-connectivity functions to apps, Clouds, and AI. AMP220 features thin and multipurpose design, with a beautifully clean and pure white finish. It can accurately detect air quality with its intuitive breathing light design. On top of which, AMP220 is equipped with the most sensors (i.e., lighting, temperature, humidity, PM10, PM 2.5, TVOC, CO2, CO, O3, and HCHO) in the industry. Its high performance is attributed to a wide range of transmission control protocols, providing fast and adaptable linkage control. Specifically, with integrated Cloud platform, mapping, and AI data visualization, the device can manage air quality from multiple angles, levels, and scales, providing a holistic and smart solution.
Acer Air Monitor Pro(AMP220) is an industry first integrated product designed for a smart healthy living environment. It is a complete package that detects and improves air quality with multi-connectivity functions to apps, Clouds, and AI. AMP220 features thin and multipurpose design, with a beautifully clean and pure white finish. It can accurately detect air quality with its intuitive breathing light design. On top of which, AMP220 is equipped with the most sensors (i.e., lighting, temperature, humidity, PM10, PM 2.5, TVOC, CO2, CO, O3, and HCHO) in the industry. Its high performance is attributed to a wide range of transmission control protocols, providing fast and adaptable linkage control. Specifically, with integrated Cloud platform, mapping, and AI data visualization, the device can manage air quality from multiple angles, levels, and scales, providing a holistic and smart solution.
heaters not only adopt the “semiconductor ferroelectric thin-film heating quartz tube" and the patented heating technology but also combine benefits of functionality, energy-saving and eco-friendly, which establishes a good example for the modern electrical equipment.
The ferroelectric thin film technology can heat up to 800 degrees within 30 seconds, which means it can be heated to the desired hot water temperature of household in a very short time. It wastes no time on waiting for preheating and power insulation, indicating the heat is available at any time.
The microcomputer can detect the gap between current and desired temperatures and automatically invert to maintain a constant temperature for not only avoiding a sudden temperature change but also achieving the best energy efficiency.
Touch panel technology
Well use of energy for cost saving
Nine levels of safety protection
Unparalleled environmental protection consciousness
heaters not only adopt the “semiconductor ferroelectric thin-film heating quartz tube" and the patented heating technology but also combine benefits of functionality, energy-saving and eco-friendly, which establishes a good example for the modern electrical equipment.
The ferroelectric thin film technology can heat up to 800 degrees within 30 seconds, which means it can be heated to the desired hot water temperature of household in a very short time. It wastes no time on waiting for preheating and power insulation, indicating the heat is available at any time.
The microcomputer can detect the gap between current and desired temperatures and automatically invert to maintain a constant temperature for not only avoiding a sudden temperature change but also achieving the best energy efficiency.
Touch panel technology
Well use of energy for cost saving
Nine levels of safety protection
Unparalleled environmental protection consciousness
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