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Machinery Industry
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Taiwan Excellence Products
Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Initial heating section configured with IR lamp to provide fast heating, optional UV at inlet conveyor instant curing thick ink layer (surface curing) to prevent ink layer from collapsing.
Each heating zone, electronic auto monitor and regulating is used for temperature setting, controller setting smallest deviation value, maintain surrounding thermal effects.
External heat exchanger & cooling section connecting, air treatment box integrated into cooling section, fast airflow reaches cooling effects.
The quartz filter lens is mounted under UV reflection housing to reduce unwanted Infrared ray in radiation spectrum, UV radiation can penetrate without hindrance.
Electronic lighting : with programming control infinite setting, enable to follow conveyor speed auto regulating constant output and emergency stop, stand-by, suspending, jamming etc. various system monitoring
Provide cold water / cool air to reduce substrate surface temperature to assure safety stacking.
A package of Spot Drill / Chamfer Mill + Inserts SET:
1.For general chamfering and NC spot drilling.
2.The multi-edge design make it a cost-efficient solution- 4 times use.
3.New spotting way, stable center spotting, improves tool life effectively.
4.New developed SH + ZrN coating increase the lubrication and lower
the friction, improves tool performance effectively.
5.Patent of Taiwan No.：M560955
Accumulators are a device of saving energy in fluid system, keep working stability, extend working life, and reduce the noise…etc. This product is best choice for energy conservation. Intelligent accumulators effectively offer the function of remote monitoring, which be applicate in wind applications and accumulator stations of steel plants, will protect the safety of maintenance staff and repair accurately.
In the beginning of product develop of ASHUN R&D dept., we are not only considering installation easily and convenient maintenance, but also consider the risk factors to reduce the critical accident, in keeping with PED 2014/68/EU, we are the first one to obtain the certificate of PED 2014/68/EU (module H1) in Taiwan. ASHUN accumulators can endure the higher pressure fluctuation, which are suitable to parallel operations, also, their advantages are assembling easily, simple structure, convenient maintenance and gas charging easily.
Machines are equipped with a product visualization. This remote monitoring system can check the life of machines' parts, spindle servo axis and tool. This device can report potential problems in advance and solve them, reducing cost and preventing waste of operational time.
Our specially designed spindle accommodates up to two sets of mandrels at the front and back, which is perfect for processing long tubes or bars. The turret is designed to fit the rigid platform-type rail structure, providing the best balance between high cutting resistance and processing efficiency. The design of the body structure is complete and the interface is taken into account in advance. It can support the robot arm, the automatic power system as well as the power turret and lead to a more efficient treatment, bringing us win-win benefits.
External Dimension：
Though the current AGV is smaller, it can still operate efficiently, optimize the production rate, reduce the total cost, boost up company’s overall economy under ill conditions.(volume:570x416x200mm)
Way to Freight：
SYR-100 focuses on customizable loading system. Thus, it has shorter heights to reach convenience of custom-addition of material racks.
Navigation：
Using flexible magnetic bars only requires to imbed magnetic bars & RFID on the ground. AGV would read information from magnetic bars and follow instructions of RFID. It can not only avoid misleading problems of colored tape, but also much cheaper.
Steering Control：
We use rear-engine & differential for better control of AGV.
maximum loading：100kgw.
Obstacle Avoidance：
Ultrasound wave as main way to avoid obstacle, bumper strips as auxiliary system
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
<br />
Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
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MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
HC3600 is a portable reference standard with high precision for on-site test, it performs accuracy with direct-in current at 0.02%, current clamp CT at highest level at 0.05%. With full color IPC10 touch-screen display conveniently, IP67 rating waterproof/dust proof, optimized software, friendly built-in manual/wiring diagram and lightweight, it passed various tests. HC3600 equips with a powerful core, using quality components with design of protective terminal for safety, complies safety IEC61010-1/CE EN61326 and environmental test. With innovative operating interface/carry easily/safe design, these strong points are far from the impression for traditional reference standard.
FE’s production of the DSDB is first in Taiwan and we could use it to promote the transformer life and decrease operator’s dangerous, so we can use it to enhance the transformer reliability.
At present there are many different types of the transformer in Taiwan, but most of all the transformer wasn’t use it because it is very expensively, so this is why we develop the DSDB.
Because of the DSDB was produced in Taiwan, so we can offer a good customer service more than abroad one.
FE’s DSDB is according to the customer requirement and we really believe it will fit in (the customer requirement).
400PLUS Series has 3 main designs, unequal flute spacing, unequal helix angle, and special flute geometry. Combined these 3 main advantages, we had tested 400 PLUS, we got the result that using 400PLUS can reduce the burr more efficiently, have the excellent surface, longer tool life, and also improve the chips disposal and get high-efficiency finishing. Moreover, 400PLUS with Speed Tiger own developed coating – ALTIBN, the wear rate of AlTiBN at high temperatures is superior to AlTiN and TiN. Based on the different processed requests, we offer 400PLUS not only for general application, but also for exotic materials with high performance (e.g., Titanium alloy, and Nickel/Inconel alloy) to satisfy the customers’ demands.
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Precise CCD alignment, depth control drilling accuracy to apply for high end PCB back-drill & depth control drilling process.
3.X Y traveling speed enhance to 60M/min, Z speed 30M/min, 6 spindles controlled independently.
4.Linear motor applied, operating silently without back gape problem.
5.BBD+CBD ensure bit detection quality.
6.Step-drilling function to reduce broken bit problem. Quick drilling function to reduce the non-working distance to enhance working efficiency.
7.Available to adapt to customer’s monitoring system to analyzing productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides with efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas locally and quickly.
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Precise CCD alignment, depth control drilling accuracy to apply for high end PCB back-drill & depth control drilling process.
3.X Y traveling speed enhance to 60M/min, Z speed 30M/min, 6 spindles controlled independently.
4.Linear motor applied, operating silently without back gape problem.
5.BBD+CBD ensure bit detection quality.
6.Step-drilling function to reduce broken bit problem. Quick drilling function to reduce the non-working distance to enhance working efficiency.
7.Available to adapt to customer’s monitoring system to analyzing productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides with efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas locally and quickly.
Reduce cutting force and increase tool life: Reduce cutting force to 1/3 to 1/10 of conventional cutting, reduce motor output power (electricity cost), friction system and cutting heat, improve tool life and machining quality and shorten cutting time.Improve the quality of the processed surface: Effectively suppress the strain of the built-up edge, burrs and the processing surface, improve the surface roughness and processing accuracy; The cutting stress is small, and the amount of the crisp edge when the hard and brittle material is processed can be reduced less than 0.02mm.
Improve the effect of cutting fluid: The cavitation effect produced by momentary bifurcation and ultrasonic vibration between the tool and the workpiece can be achieved, which will evenly emulsify the coolant and form even emulsion
particles, so that the cutting fluid can penetrate the cutting zone more easily. It achieves cooling and lubrication of the cutting fluid.
Reduce cutting force and increase tool life: Reduce cutting force to 1/3 to 1/10 of conventional cutting, reduce motor output power (electricity cost), friction system and cutting heat, improve tool life and machining quality and shorten cutting time.Improve the quality of the processed surface: Effectively suppress the strain of the built-up edge, burrs and the processing surface, improve the surface roughness and processing accuracy; The cutting stress is small, and the amount of the crisp edge when the hard and brittle material is processed can be reduced less than 0.02mm.
Improve the effect of cutting fluid: The cavitation effect produced by momentary bifurcation and ultrasonic vibration between the tool and the workpiece can be achieved, which will evenly emulsify the coolant and form even emulsion
particles, so that the cutting fluid can penetrate the cutting zone more easily. It achieves cooling and lubrication of the cutting fluid.
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