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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
HD886L-High Speed Milling Compound Machine satisfies high accuracy and fine surface requirements of molds and parts machining in aerospace and car industries. HD886L is the first-released in Taiwan that integrates milling and discharging processes on same machine. Adoption of stand column movement structure, linear motor drive, double milling and discharge axes makes two different kinds of operation possible at same machine. This also reduces time in moving and calibrating large molds and parts and thus increases product accuracy.
HD886L-Features
1.Compound Processing Improves Performance：
2.Double Balanced Linear Motor Drive
3.Integrated Cooling System
4.Automatic Double Front Door + Tool Magazine System
5.Multiple Intelligent Equipment
The SDL-6 Six-axis linear drilling machine is using the linear motor as main drive mechanism. The overall ratio of utilization is higher by 14% than traditional ballscrew machine, which greatly increases customer's production capacity. This product has number of practical functions which including laser tool measure system, real time tool break detection, depth control / back drilling, peck drilling, QUICK drilling, etc.
It also has machine monitoring, processing analysis, parts number analysis, broken drill bit analysis, message diagnosis/recording, remote control and other feature functions, which can collect and feedback the real time status of the machine and provide the instant corresponding reaction. By add in new technology and new design of structure, the size of machine has been optimized. It not only reduce floor space but also improve customer plant utilization. This product was exhibited at the TPCA show and brought significant attention on market.
SDE series offer flexible stamping profiles to operate various processes for medium & large auto lightweight parts, especially suitable for drawn parts thanks to eccentric gear design. Its Hold Motion can fulfill hot stamping process for high-strength steel and aluminum. Below are the main features:
1. From 400 ton to 2400 ton SDE servo press provided for different requirements.
2. In-house designed servo motor for presses with low revolution speed and high torque to actualize Hold Motion for hot stamping process.
3. Optimized slide motions to decrease vibration, noise and heat, extending the tool life and enhancing productivity.
4. Patented power management system to save more than 30% of power consumption.
5. Friendly user interface for easy setups and automated die change with one-button start to save time and increase safety.
6. Smart machinery: to support customers’ Industry 4.0 platform with remote monitoring and preventive maintenance.
Machines are equipped with a product visualization. This remote monitoring system can check the life of machines' parts, spindle servo axis and tool. This device can report potential problems in advance and solve them, reducing cost and preventing waste of operational time.
Our specially designed spindle accommodates up to two sets of mandrels at the front and back, which is perfect for processing long tubes or bars. The turret is designed to fit the rigid platform-type rail structure, providing the best balance between high cutting resistance and processing efficiency. The design of the body structure is complete and the interface is taken into account in advance. It can support the robot arm, the automatic power system as well as the power turret and lead to a more efficient treatment, bringing us win-win benefits.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
CX-180 Dragonfly Tethered Unmanned Helicopter System provides hovering unmanned helicopter with unlimited flying time with a cable connected with the power generator at the ground. These solutions make new possibilities available for a wide range of applications such as aerial surveillance, telecommunications, traffic monitoring, demanding
industrial inspections and air quality monitoring, etc.
FEATURE
●Described as cell towers in the sky, the Dragonfly can flies up to 300 feet above ground and covers up to 50 square miles with cellular services.
●Unlimited and reliable flight time for mapping, surveillance and inspection
●High efficiency coaxial pitch control structure design
●Rainproof Body design
PAYLOAD CABAILITY AND CABLE SPECIFICATION
●100 METER(328’) ALTITUDE PAYLOAD—10KG(22LB)
● 120M SPECIAL HIGH TENSION CABLE SYSTEM
●DIMENSION: L1409mm x W540mm x H926mm
L55.5 x W21.3 x H36.5
●ROTOR DIAMETER : 1820mm(72)
●POWER GENERATOR ON THE GROUND :
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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(1)Full-featured design [A] European, American, Japanese standard tool can be used; [B] The rotation design can be adjusted to the best point of application according to the angles applicable to the tool, blade, bar mounting or dismounting, and used after positioning and tightening. [C] The body(carrier) structure has strong rigidity and impact resistance. The conventional angles of 45, 90 and 180 degrees are all verified by the stress destruction test, and the endurance intensity exceeds 1258Nt.(2)Customized simplification: [A] Large-size and small-size tool only need to be replaced with carriers and sleeves or kits; [B] Non-universal tool or new tool to change the size of the sleeve or sleeve diameter or gradation design, change the position of the carrier screw hole can be applied, a high degree of customization. (3) Single product standardization: [A] Single carrier size; [B] Users can freely change sleeves or kits.
Apacer hand-held spectroradiometer AL210 provides a smart optical measurement solution for LED backlight-based display panel. Especially designed for low luminance panel. Its depolarization patent improve measurement result and Wi-Fi module make data transfer easier.
using CT-based (Czerny-Turner) optical architecture to provide high sensitivity, high optical resolution, low stray light, and fast measurement response. DTE (Dynamic Thermal Balance Technology) provide accurate measurement under temperature-controlled environment. 3.9nm half-wave width resolution is better than the 5nm half-wavelength resolution of major manufacturers, so that LED backlight-based display is not due to the instrument wavelength resolution caused by the lack of wavelength Deviation, this wavelength deviation is shown in various experimental data.
Spectroradiometer AL210 make less error and spatial limitation and provide a smart way for new generation of optical measurement.
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
The internal sensing of the FC is designed as a heater sandwiched between two sensor wafers. The heater is powered and heated. The temperature at which no fluid flows through is symmetrically distributed around the heater. With the fluid flowing through the heater, the temperature becomes asymmetrical.This product uses this principle to measure the flow rate of the fluid.
This product can be used in various fields such as gas flow management, flow confirmation, welding gas flow management, various leak inspections, purge gas flow monitoring and adsorption confirmation, and so on.By the monitoring of the flow meter LCD data display, customers can prevent the equipment from reducing its operating efficiency due to the consumption of gas, so as to achieve the effect of saving the energy of air pressure.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
To keep up with industry automation trend, TECO has invented our own AGV (Automatic Guided Vehicle), and provide our customer with intelligent moving solution, which can help our customer save labor costs, and also maximize effectiveness. The application is widespread; it can be used in factories, logistics or even by consumers. TECO will customize our product to meet all needs in each situation. TECO AGV has its own innovative motion control system, and matches with sensor signal collected and processed system, which makes it move more rapidly and stable. Also, we have intelligent avoid/stop function by equipped with LiDAR and ultrasonic, which make sure safety requirements when moving. For now, we have actual solution for meal delivering, plates collecting and tour guiding. In the future planning, we will dedicate to improve our AGV capability, and figure out more fields to provide our solution.
To keep up with industry automation trend, TECO has invented our own AGV (Automatic Guided Vehicle), and provide our customer with intelligent moving solution, which can help our customer save labor costs, and also maximize effectiveness. The application is widespread; it can be used in factories, logistics or even by consumers. TECO will customize our product to meet all needs in each situation. TECO AGV has its own innovative motion control system, and matches with sensor signal collected and processed system, which makes it move more rapidly and stable. Also, we have intelligent avoid/stop function by equipped with LiDAR and ultrasonic, which make sure safety requirements when moving. For now, we have actual solution for meal delivering, plates collecting and tour guiding. In the future planning, we will dedicate to improve our AGV capability, and figure out more fields to provide our solution.
There are many factories use the CNC machines for many years, but still have the same problem. The technician think it's very
inconvenient that machine cannot adjust the operating conditions according to the current processing state.
JHT-4010 can installation sensor to detect the current mechanical state, and can make gradually adjustment through it self-developed algorithm calculation analysis. To achieve customer's request and reduce the production cost.The intelligent platform installed on this grinding machine will be more effective in improving the precision and efficiency of machining. By using this machine to produce high-precision components then assembly relative machines.To produce precisely parts,then assembly more high level machines... We believe this virtuous cycle will contribute to the whole machinery industry.
We have target the customer from Europe, U.S., China and Japan. Especially Taiwan.It mainly enhances the competitiveness of Taiwan's machine tools.
There are many factories use the CNC machines for many years, but still have the same problem. The technician think it's very
inconvenient that machine cannot adjust the operating conditions according to the current processing state.
JHT-4010 can installation sensor to detect the current mechanical state, and can make gradually adjustment through it self-developed algorithm calculation analysis. To achieve customer's request and reduce the production cost.The intelligent platform installed on this grinding machine will be more effective in improving the precision and efficiency of machining. By using this machine to produce high-precision components then assembly relative machines.To produce precisely parts,then assembly more high level machines... We believe this virtuous cycle will contribute to the whole machinery industry.
We have target the customer from Europe, U.S., China and Japan. Especially Taiwan.It mainly enhances the competitiveness of Taiwan's machine tools.
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