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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
VU-620 offers high speed, accuracy, reliable quality. B/C-axis rotary working table and linear guide ways provides high performance. 90% less oil and 80% less electricity than the normal lubrication system and pump motor.The linear guide ways of 3-axis feature low friction and free from stick-and-slip problems.Movable column C-shape structure design provides the best rigidity. Rotary table with one-piece iron casting provides excellent ductility and greater anti-vibration ability. Base slope design and standard with high pressure chip wash down efficiently removes tiny chips and ensure the cleaning of the machine. As for spindle, BBT40 provides a firmer grip to the tools, which prevents tool vibration that affects machining accuracy. Spindle can option with direct type or built-in type. For the customers, VU-620 is a 5-axis machine which is suitable for 3D cutting.
Wider space in frontage is for large and heavy duty like car bumper molds.
Performance is upgraded by 3 axes with high precision linear ways,DD ballscrews,A/C-axis milling head,and built-in 24,000rpm high speed spindle HSK-A63 which is good in high speed light cutting.
FEM optimized structure & thermal insulation avoid deformation caused by ambient temp. and keep accurate & stable.Full covers,sight window,2-stage arm,& air/water guns in front are ergonomic.
4-way chip removal collects chips quickly which saves time to clean and increase convenience.
Back fence & split ladder are safer for users as the ladder folded during process.Door safety locks achieves CE regulation and lets users secured.
Lube unit & oil skimmer retrieve oil to extend the life time and be ECO.
Coolant unit adopts heat exchange to lower refrigerant.
Built-in spindle with less shift and transmission improves efficiency.
Adopting umbrella type servo magazine features low noise, low consumption,and high performance.
RQ530L-Gantry Type Linear Drive Wire Cut EDM meets the needs of molds and parts intelligent manufacture in 3C, car and medical industry with its high accurate working technology and intelligent system. With 48-patented technologies, RQ530L gives serious consideration on accuracy, energy saving, operation convenience.
RQ530L FEATURES
1. Optimized Gantry Structure: First one in world obtains patents in Taiwan, Japan, and China.
2. Linear Motor Drive System: It gives the advantages of backlash-free, prefect accurate positioning, longer operation life comparing with ball screw drive machines.
3. All New Generation i8+ Power Supply System increases cutting speed by 15% and decreases power consumption down to 20%.
4. Fastest and most compact Auto Wire Threading (AWT) threads 0.07mm Dia. wire.
5. Intelligent Management System: The remote-monitoring system obtains a series of real-time data. RQ530L is a smart machine equipped with intelligent system especially for high accuracy molds and parts
HD886L-High Speed Milling Compound Machine satisfies high accuracy and fine surface requirements of molds and parts machining in aerospace and car industries. HD886L is the first-released in Taiwan that integrates milling and discharging processes on same machine. Adoption of stand column movement structure, linear motor drive, double milling and discharge axes makes two different kinds of operation possible at same machine. This also reduces time in moving and calibrating large molds and parts and thus increases product accuracy.
HD886L-Features
1.Compound Processing Improves Performance：
2.Double Balanced Linear Motor Drive
3.Integrated Cooling System
4.Automatic Double Front Door + Tool Magazine System
5.Multiple Intelligent Equipment
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
CX-180 Dragonfly Tethered Unmanned Helicopter System provides hovering unmanned helicopter with unlimited flying time with a cable connected with the power generator at the ground. These solutions make new possibilities available for a wide range of applications such as aerial surveillance, telecommunications, traffic monitoring, demanding
industrial inspections and air quality monitoring, etc.
FEATURE
●Described as cell towers in the sky, the Dragonfly can flies up to 300 feet above ground and covers up to 50 square miles with cellular services.
●Unlimited and reliable flight time for mapping, surveillance and inspection
●High efficiency coaxial pitch control structure design
●Rainproof Body design
PAYLOAD CABAILITY AND CABLE SPECIFICATION
●100 METER(328’) ALTITUDE PAYLOAD—10KG(22LB)
● 120M SPECIAL HIGH TENSION CABLE SYSTEM
●DIMENSION: L1409mm x W540mm x H926mm
L55.5 x W21.3 x H36.5
●ROTOR DIAMETER : 1820mm(72)
●POWER GENERATOR ON THE GROUND :
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
<br />
Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
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MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
1. Up to 61½ digits resolution, high precision measurement,10KSPS sampling rate,fast data acquisition<br />
2. TFT LCD can display numerical readings,long-term trends,measurement histograms and statistical information,help engineers to view measurement data in a simple and unparalleled way, so that they can get useful information faster and record easily.<br />
3. Wide current measurement range from 100 μA to 10 A<br />
4. Dual measurement function, allowing two different measured parameters to be displayed simultaneously, making testing and analysis easy<br />
5. Front and rear panel measurement input terminal for easy ATE system construction, and the terminal socket is integrated terminal blocks that comply with the latest safety regulations<br />
6. Intuitive operation mode, shuttle adjustment control, easy to get started<br />
7. Support multi-language (Traditional, Jane, Japanese, Korean, Chinese, Russian)<br />
8. Complete communication interface: RS-232C, USB device, LAN, optional GPIB, easy to transfer data to PC
?The cover lens micro-structure of the OMNI Lens? System controls glare while delivering high-performance light distribution
?Two targeted distributions (wide distribution and forward throw) using precise individual optics
?ES features High efficacy, 110 lumens/watt with up to 19,500 delivered lumens
?Smart Design for Quick Installation
?Optional emergency battery, for a minimum of 90 minutes operation when AC power fails
?Optional Motion Sensor, field-programmable custom settings
?Optional Button-type Photocell, photocell is mounted unobtrusively at the top of the luminaire.
?Vandal/Impact resistance to the highest industry standard IK10 Rating
?Each unit is 100% performance tested after a strenuous 2-hour burn-in period to ensure reliability
?Standard 10-Year Warranty
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
(4S) Safe /Save Energy /Simple / Smart<br />
Providing a safe almost no leakage of fume hood to protect the user's security by air curtain way, and to achieve effective energy savings. <br />
<br />
Safety After experimental tests<br />
(1) EN-14175-3:2003 static test by SGS leak rate test, the results of N.D. (not detected).<br />
(2) ASHRAE 110-1995 testing required value 0.05 ppm (AM), by SGS leak rate test,the results of N.D.(not detected)<br />
(3) Compliance with NERC(Natural Environment Research Council) as defined Excellent Classification level.<br />
＊ (Minimum limit of 4 PPB)<br />
<br />
Save Energy<br />
After experiments confirmed that, compared with conventional hood can save nearly 30%~80% exhaust volume, but also saves the indoor air-conditioning and duct system the huge costs. <br />
Simple Easy operation interface for safe and energy efficient performance Smart<br />
Option function<br />
(1) HMI (Human Machine Interface)<br />
(2) Auto Window<br />
(3) Fire extinguishing device
(4S) Safe /Save Energy /Simple / Smart<br />
Providing a safe almost no leakage of fume hood to protect the user's security by air curtain way, and to achieve effective energy savings. <br />
<br />
Safety After experimental tests<br />
(1) EN-14175-3:2003 static test by SGS leak rate test, the results of N.D. (not detected).<br />
(2) ASHRAE 110-1995 testing required value 0.05 ppm (AM), by SGS leak rate test,the results of N.D.(not detected)<br />
(3) Compliance with NERC(Natural Environment Research Council) as defined Excellent Classification level.<br />
＊ (Minimum limit of 4 PPB)<br />
<br />
Save Energy<br />
After experiments confirmed that, compared with conventional hood can save nearly 30%~80% exhaust volume, but also saves the indoor air-conditioning and duct system the huge costs. <br />
Simple Easy operation interface for safe and energy efficient performance Smart<br />
Option function<br />
(1) HMI (Human Machine Interface)<br />
(2) Auto Window<br />
(3) Fire extinguishing device
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Precise CCD alignment, depth control drilling accuracy to apply for high end PCB back-drill & depth control drilling process.
3.X Y traveling speed enhance to 60M/min, Z speed 30M/min, 6 spindles controlled independently.
4.Linear motor applied, operating silently without back gape problem.
5.BBD+CBD ensure bit detection quality.
6.Step-drilling function to reduce broken bit problem. Quick drilling function to reduce the non-working distance to enhance working efficiency.
7.Available to adapt to customer’s monitoring system to analyzing productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides with efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas locally and quickly.
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Precise CCD alignment, depth control drilling accuracy to apply for high end PCB back-drill & depth control drilling process.
3.X Y traveling speed enhance to 60M/min, Z speed 30M/min, 6 spindles controlled independently.
4.Linear motor applied, operating silently without back gape problem.
5.BBD+CBD ensure bit detection quality.
6.Step-drilling function to reduce broken bit problem. Quick drilling function to reduce the non-working distance to enhance working efficiency.
7.Available to adapt to customer’s monitoring system to analyzing productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides with efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas locally and quickly.
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