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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
This is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. It suits any kind of fabric. The machine is a result of more than 18 years research and development.
1.First and only one in the world. Many famous international brand assigned their OEM factories to use this machine.
2.Extreme Low Uni- Liquor Ratio : 1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.
3.Improve enterprise image.
4.Reduce producing cost more than 65~75%, a 300kg machine can save the producing cost at least USD 125,000 for the Cotton with spandex knitted fabrics.
5.Saves water, steam, energy, chemical consumes and effluent by more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines.
6.Shorten dyeing time
7.Automatic control system : help achieving industry 4.0.
8.Improve working place environment
9.Widen applications range than traditional dyeing machine
10.Open new areas of academic / industry research.
1. Dual Spindle System
Dual spindle design for done-in-one operations. Designed for high precision applications, the integral motor spindle design ensures minimal thermal growth
at high speeds or under heavy cutting loads.
2.Dual Carrier Module
Two carriers operate at the same time efficiently. 3.Upward Dust Extraction System
Dust can be removed and collected in a smaller working area. It’ll be much cleaner than other designs.
4.Magnetic Nozzle Module
The unique magnetic design enhance the production capability and improve tact time. Easy to remove or change the parts during the production.
A: Offline Editing Program
It is part of the post-production process of filmmaking and television production. The cutting path can be easily edited on a personal computer through other drawing software.
B: MES
It’s computerized systems used in manufacturing, to track
and document the transformation of raw materials to finished goods.
C: USB Backup System
Production Traceability.
SP-5000P, equipped with an 18,000 rpm high-speed spindle which can accelerate and decelerate in seconds, is developed for providing excellent machining performance for aluminum alloy parts. The column and bed are designed with box structure to improve structural rigidity and reduce precision error caused by thermal distortion. To reach high-accuracy and high-rigidity, SF-5000P applies a roller type large-sized linear guideway. The two-axis tilting and rotary table, with high speed double DD motor drive, can process at all complex angles. High-precision tapered positioning pins ensure stability of the APC and powerful clamping force during machining. SF-5000P adopts the latest generation Siemens controller 840D sl which is more convenient and user-friendly. Siemens controller 840D sl increases operational agility, as well as completes complex and larger angle machining. The overall effect is intensive engineering to achieve the best performance of five-axis machining.
MH-400PLUS offers simple operation and versatile machining job areas. It can be applied to machining components at areas of watchmaking, automotive or motorcycle, 3C components, and aircraft
The design is based on the experience of HMC customer feedback, CAE finite element, light weight and high rigidity. All components are QC testified, with calibration test, as well as the machining test. All data is recorded on the SOP for tracking.
MH-400PULSDesign highlights
High acceleration.
High and low support rails at column design.
Direct-drive spindle.
X/Y/Z–axis feed rate 48/48/48 m/min.
Roller type guide ways design.
Chip discharged at middle position of machine.
Servo-control APC offers 180 degree pallet change.
Can offer oil-cooling at ballscrew and servo motor seat.
Absolute encoding servo system
Work table can work pneumatic-hydraulic adapter for fixture.
Optimization on the parameter.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
External Dimension：
Though the current AGV is smaller, it can still operate efficiently, optimize the production rate, reduce the total cost, boost up company’s overall economy under ill conditions.(volume:570x416x200mm)
Way to Freight：
SYR-100 focuses on customizable loading system. Thus, it has shorter heights to reach convenience of custom-addition of material racks.
Navigation：
Using flexible magnetic bars only requires to imbed magnetic bars & RFID on the ground. AGV would read information from magnetic bars and follow instructions of RFID. It can not only avoid misleading problems of colored tape, but also much cheaper.
Steering Control：
We use rear-engine & differential for better control of AGV.
maximum loading：100kgw.
Obstacle Avoidance：
Ultrasound wave as main way to avoid obstacle, bumper strips as auxiliary system
CX-180 Dragonfly Tethered Unmanned Helicopter System provides hovering unmanned helicopter with unlimited flying time with a cable connected with the power generator at the ground. These solutions make new possibilities available for a wide range of applications such as aerial surveillance, telecommunications, traffic monitoring, demanding
industrial inspections and air quality monitoring, etc.
FEATURE
●Described as cell towers in the sky, the Dragonfly can flies up to 300 feet above ground and covers up to 50 square miles with cellular services.
●Unlimited and reliable flight time for mapping, surveillance and inspection
●High efficiency coaxial pitch control structure design
●Rainproof Body design
PAYLOAD CABAILITY AND CABLE SPECIFICATION
●100 METER(328’) ALTITUDE PAYLOAD—10KG(22LB)
● 120M SPECIAL HIGH TENSION CABLE SYSTEM
●DIMENSION: L1409mm x W540mm x H926mm
L55.5 x W21.3 x H36.5
●ROTOR DIAMETER : 1820mm(72)
●POWER GENERATOR ON THE GROUND :
HC3600 is a portable reference standard with high precision for on-site test, it performs accuracy with direct-in current at 0.02%, current clamp CT at highest level at 0.05%. With full color IPC10 touch-screen display conveniently, IP67 rating waterproof/dust proof, optimized software, friendly built-in manual/wiring diagram and lightweight, it passed various tests. HC3600 equips with a powerful core, using quality components with design of protective terminal for safety, complies safety IEC61010-1/CE EN61326 and environmental test. With innovative operating interface/carry easily/safe design, these strong points are far from the impression for traditional reference standard.
INNGRIT's Zero-point Clamping System with exclusive patented floating mechanism is different from general mechanical principles. When the slider is pulled down tightly, the instantaneous floating mechanism will lock the slider upwards, so that the compensation center point can reach the positioning accuracy of 0.005 mm. It can automatically compensate the loss caused by the use of the module. The module's single pull-down force can be as strong as 2 ton, making it the strongest lateral force. Through the standardization of quick mold change, the speed of operations has become a natural thing to achieve the time-saving and high-efficiency Industry 4.0 standard.
Designed not only to take into account the functionality, but also study and refine each profile and curve. In addition, our R&D team spent several months to find the alloy materials that have been optimized for wear resistance, high strength, and high hardness in order to withstand the challenges of daily operations on the production line. It will ensure that your Zero-point Clamping System can create value for you process all the time.
In terms of the processing equipment or general assembly fixture equipment, the most commonly used traditional clamping cylinder type is a rotary clamp cylinder that synchronously moves downwardand then pressesduring a 90-degree rotation, and has a rotary down section and a down pressure section. In the two-stage operation, there is a large demand for the operation space, while the HGR Rotary Clamp Cylinderdirectly rotates 90° at the highest point during operation, and it directly performs the downward pressure stroke. Compared with the traditional rotary lower downward pressure cylinder that needs to move down synchronously in the rotation section, the product needs less space for rotating down, so it saves nearly 50% of space requirements.The rotating direction is divided into two directions: right turn (HGR) and left turn (HGL). Customers can select the device according to the actual clamping position.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
Solar Brick Light is made of tempered glass and has a bottom groove design, which is ergonomically easy to use and carry. This 100% solar powered product can light up for 5 nights when battery is fully charged. This IP68 design product can be placed at anywhere with sufficient sunlight without power cable's limitation. It is suitable for use in building exterior area, public walkway and garden.
Features:
1. Optical design: Ultra clear glass has high light transmittance. 5 colors available, white, blue, green, amber and red.
2. 0.66W mono-crystalline solar panel.
3. Lithium-iron battery.
4. IP68 protection level.
5. Three times battery life of the same equivalent product.
6. Easy to carry and maintain. No excavation electrical work required. Simple to install.
7. Innovative light-sensing system. Automatically light on at sunset and light off at day time.
8. Ultra-clear tempered glass lamp body. Wear-resistant, corrosion-resistant and impact-resistant.
9. Recyclable and reusable.
Solar Brick Light is made of tempered glass and has a bottom groove design, which is ergonomically easy to use and carry. This 100% solar powered product can light up for 5 nights when battery is fully charged. This IP68 design product can be placed at anywhere with sufficient sunlight without power cable's limitation. It is suitable for use in building exterior area, public walkway and garden.
Features:
1. Optical design: Ultra clear glass has high light transmittance. 5 colors available, white, blue, green, amber and red.
2. 0.66W mono-crystalline solar panel.
3. Lithium-iron battery.
4. IP68 protection level.
5. Three times battery life of the same equivalent product.
6. Easy to carry and maintain. No excavation electrical work required. Simple to install.
7. Innovative light-sensing system. Automatically light on at sunset and light off at day time.
8. Ultra-clear tempered glass lamp body. Wear-resistant, corrosion-resistant and impact-resistant.
9. Recyclable and reusable.
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2020-08-21 - 2020-08-21
TAIWAN EXCELLENCE PRESS CONFERENCE @ 2020 Automechanika HO CHI MINH CITY
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2020-11-12 - 2020-11-14
Taiwan Excellence Pavilion at TAIWAN EXPO 2020 INDONESIA
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2020-06-02 - 2020-06-02
Taiwan Excellence Smart Machinery Online Press Conference
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2021-11-10 - 2021-11-10
Taiwan Excellence - Pushing the Boundaries of Smart Manufacturing
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2022-06-22 - 2022-06-25
Taiwan Excellence Pavilion @Manufacturing Expo
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2023-08-23 - 2023-08-26
Taiwan Excellence @ Automation Expo 2023
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