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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Wider space in frontage is for large and heavy duty like car bumper molds.
Performance is upgraded by 3 axes with high precision linear ways,DD ballscrews,A/C-axis milling head,and built-in 24,000rpm high speed spindle HSK-A63 which is good in high speed light cutting.
FEM optimized structure & thermal insulation avoid deformation caused by ambient temp. and keep accurate & stable.Full covers,sight window,2-stage arm,& air/water guns in front are ergonomic.
4-way chip removal collects chips quickly which saves time to clean and increase convenience.
Back fence & split ladder are safer for users as the ladder folded during process.Door safety locks achieves CE regulation and lets users secured.
Lube unit & oil skimmer retrieve oil to extend the life time and be ECO.
Coolant unit adopts heat exchange to lower refrigerant.
Built-in spindle with less shift and transmission improves efficiency.
Adopting umbrella type servo magazine features low noise, low consumption,and high performance.
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Two platforms for weight reduction to improve drilling stability and efficiency.
3.Drilling accuracy in ±0.02mm and depth control accuracy in ±0.025mm.
4.X Y traveling speed enhance to 60M/min, max. acceleration from 1G improves to 1.4G, Z speed 30M/min, 6 spindles controlled independently.
5.X Y linear motor applied, operating silently without backlash, no need to change ball screw.
6.BBD + CBD functions to ensure quality & stability.
7.Available to adapt to customer’s monitoring system to analyze productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas to meet demand locally and quickly.
Technology is changing with each passing day and progressing every day. With the increasing demand for 3C, aerospace, biomedical and mold markets, the characteristics of products are diversified, refined, customized and environmentally friendly. For more complex shapes and multi-curved parts, it takes a lot of process. Time and manpower. In order to enhance the value of the product and meet the increasingly complex processing needs, the UH-500 features streamlined processing. The advantages of one-time forming requirements for composite multi-curved workpieces are achieved by one-time clamping, and the precision of parts and the processing flow are improved for the processing parts with high complexity and multi-surface. This design increases the load capacity and is more functional. Mainly for the processing parts with high complexity and multi-curved surface, which reduces the process and time by 50% to improve production efficiency.
Automated production is the basic requirement of Industry 4.0, and big data is indispensable, to reach the purpose of reply data, management, and preservation of production materials. We produce EDM Angular electric gripperwhich can control the program then use the current to control the clamping. Encoder can control the angle then put it to the right position, precision can reach +/-0.01MM.
When using EDM gripper in automation equipment, you can use the program drivers to control of the clamp force which avoid pinch the product also reduce the unnecessary steps. It’s a good way to increase productivity.
With the encoder and motor, it can be used to reply the data to the server, which is beneficial to the production management, quality control and error analysis.
Due to the product force source for the electrical movement, it will not produce air flow praise dusty when moving. EDM can be used in special operation environment.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
1. Up to 61½ digits resolution, high precision measurement,10KSPS sampling rate,fast data acquisition<br />
2. TFT LCD can display numerical readings,long-term trends,measurement histograms and statistical information,help engineers to view measurement data in a simple and unparalleled way, so that they can get useful information faster and record easily.<br />
3. Wide current measurement range from 100 μA to 10 A<br />
4. Dual measurement function, allowing two different measured parameters to be displayed simultaneously, making testing and analysis easy<br />
5. Front and rear panel measurement input terminal for easy ATE system construction, and the terminal socket is integrated terminal blocks that comply with the latest safety regulations<br />
6. Intuitive operation mode, shuttle adjustment control, easy to get started<br />
7. Support multi-language (Traditional, Jane, Japanese, Korean, Chinese, Russian)<br />
8. Complete communication interface: RS-232C, USB device, LAN, optional GPIB, easy to transfer data to PC
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
In terms of the processing equipment or general assembly fixture equipment, the most commonly used traditional clamping cylinder type is a rotary clamp cylinder that synchronously moves downwardand then pressesduring a 90-degree rotation, and has a rotary down section and a down pressure section. In the two-stage operation, there is a large demand for the operation space, while the HGR Rotary Clamp Cylinderdirectly rotates 90° at the highest point during operation, and it directly performs the downward pressure stroke. Compared with the traditional rotary lower downward pressure cylinder that needs to move down synchronously in the rotation section, the product needs less space for rotating down, so it saves nearly 50% of space requirements.The rotating direction is divided into two directions: right turn (HGR) and left turn (HGL). Customers can select the device according to the actual clamping position.
*Industry leading 160 lm/W luminaire efficacy
*Low glare, high uniformity second optics available to meet CIE140/EN 13201-3-2015/BS 5489 P, C class requirements and G3 above glare rating for all kinds of roadways
*Luminaire ENEC Safety mark certified by TUV-SUD laboratory
*Easy grab by single hand
*5 secs tool-free quick access
*3.5kg light weight
*Passed the max. IK10 impact resistant rating, and IP66 waterproof tests. Provide the best outdoor reliability and durability
*Build in Sensor Ready technology LED driver with the ability for all kinds of IoT devices and Smart City applications
*Finless and elegant design to have the minimized aerodynamic resistance and optimized heat dissapation
*Products are compliant with RoHS, REACH directives
*98.4% WEEE recycling rate design for earth environmental sustainability
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
Overcoming conventional PCB printing process rely on manual or semi-automatic process for printing and handling,which couldn’t contribute good productivity and low defect loss.This fully automatic model is developed by integrating idea of the Industry 4.0 and user experience to massively ease management of printing line.Fully automatic process not only reduces labor consume,but also saves energy consumption for environment friendly.
Key indicators in the printing line are to plug paste into about 40,000 tiny holes for anti-oxidation,to stretch panel while flipping and CCD registering for overcoming deformation issues.Self-developed off-line universal jig board for reducing down time for changing screen,and servo-driven frame structure for precise adjustment.
This is a pioneer fully automatic machine in mass production,and generally achieves production yield above 97%.More than 56 printing lines are ordered.Market share is 46%.ATMA is the leading company of the fully automatic printer
Overcoming conventional PCB printing process rely on manual or semi-automatic process for printing and handling,which couldn’t contribute good productivity and low defect loss.This fully automatic model is developed by integrating idea of the Industry 4.0 and user experience to massively ease management of printing line.Fully automatic process not only reduces labor consume,but also saves energy consumption for environment friendly.
Key indicators in the printing line are to plug paste into about 40,000 tiny holes for anti-oxidation,to stretch panel while flipping and CCD registering for overcoming deformation issues.Self-developed off-line universal jig board for reducing down time for changing screen,and servo-driven frame structure for precise adjustment.
This is a pioneer fully automatic machine in mass production,and generally achieves production yield above 97%.More than 56 printing lines are ordered.Market share is 46%.ATMA is the leading company of the fully automatic printer
Developed through aluminum body rail riveting technology, ball and nut integrated slide rails and GMT drive control card technology, this product has the advantages of miniaturization, low assembly, light weight, high rigidity, high speed, sensor-less sensing, dust-proof and multi-segment positioning. Performance. The self-developed GMT drive control card (i-SERVO) is equipped with a torque control system to feed back the torque to avoid damage caused by the collision of the mechanism. The ball nut is designed in one piece and has higher product structural rigidity in the same specification. The process of aluminum extrusion pumping process can reduce material waste and reduce the processing process to achieve the lowest amount of waste generated.
Developed through aluminum body rail riveting technology, ball and nut integrated slide rails and GMT drive control card technology, this product has the advantages of miniaturization, low assembly, light weight, high rigidity, high speed, sensor-less sensing, dust-proof and multi-segment positioning. Performance. The self-developed GMT drive control card (i-SERVO) is equipped with a torque control system to feed back the torque to avoid damage caused by the collision of the mechanism. The ball nut is designed in one piece and has higher product structural rigidity in the same specification. The process of aluminum extrusion pumping process can reduce material waste and reduce the processing process to achieve the lowest amount of waste generated.
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