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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
IoT& Industry 4.0. The new generation is coming. EQUIPTOP first intelligent grinding machine TD/ADC.
The differentiation of the product itself provides effective market resilience. It has multi-language version, optimal structural design, excellent automatic compensation device, and automatic dressing for the best process performance. From the feedback of the sensor signal, The operating status can be completely inspected, and the AI ??technology can be used to predict the surface accuracy. It not only embeds maintenance and obstacle elimination information inside the equipment, but also use big data to predict failures. The intelligent grinding machine has built-in multiple database, recommended grinding wheel, lubrication life cycle prediction, production record storage, all of information enable the operator to find in the device. New model of the after-sales service system. Let our client can find the problem at the first time, help our client to save the cost.
DESCRIPTION IN ENGLISH：
(1) Innovation
1.UX-500 series
Machine meets the requirement for mass production, high mix low volume manufacturing, unmanned night shift production, etc.
2.The patent application of machine visual design concept for company own machine model has been filed.
(2) Intelligent and Practicality
1.HEIDENHAIN TNC640 and SIEMENS 840D controller options available.
2.Option auto door design with 4th axis with ports is convenient to apply automation manufacturing module.
(3) Structure, Precision and Quality
1.Machine with CE certification. Its design and manufacture meet the requirements of ISO 9001 and ISO-14001.
(4) Marketing
1.Aerospace parts machining market is promising, world airplanes market valued at $5.6 trillion during 2015~2034.
(5) Economy
1.Main parts, such as casting, magazine, table, sheet metal, etc. are MIT, enables lead time control and competitive cost.
(6) Aesthetics
1.Guard design applies with symbolic color of QUASER and round-corner for its edge.
MRBT Magnetic rodlesscylinder is based on magnetics theory and used for actuator of active. Compared to regular aluminum extrusion cylinders, MRBT design is to eliminate air leaking; furthermore, which is suitable for dust free and airflow limit working environments. With better energy saving by less air pressure needs.MRBT increases the loading weight from the bearing force that is not directly applied to the body. An extra slide rail also improves rigidity, stability and operating accuracy of the cylinder.
MRBTcomposed withprecision die-casting aluminum as cylinder body, steel spindle and precisionlapping slide. Either two sides or same side can install the fittings for different needs. Additional shocksabsorbers are ideal for reducing the impact force and extend service life. Pneumatic and hydraulicabsorbers are both available. While in an automation working site, alternative magnetics sensors are helpful to take control of actuated stateof the cylinders.
RQ530L-Gantry Type Linear Drive Wire Cut EDM meets the needs of molds and parts intelligent manufacture in 3C, car and medical industry with its high accurate working technology and intelligent system. With 48-patented technologies, RQ530L gives serious consideration on accuracy, energy saving, operation convenience.
RQ530L FEATURES
1. Optimized Gantry Structure: First one in world obtains patents in Taiwan, Japan, and China.
2. Linear Motor Drive System: It gives the advantages of backlash-free, prefect accurate positioning, longer operation life comparing with ball screw drive machines.
3. All New Generation i8+ Power Supply System increases cutting speed by 15% and decreases power consumption down to 20%.
4. Fastest and most compact Auto Wire Threading (AWT) threads 0.07mm Dia. wire.
5. Intelligent Management System: The remote-monitoring system obtains a series of real-time data. RQ530L is a smart machine equipped with intelligent system especially for high accuracy molds and parts
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
? Intertek ETL verified
? Easy installation into existing signal housings
? Internal conflict monitor prevents simultaneous walk/don’t walk indications
? Hand/person monitoring to accommodate up to 8 units connected in parallel
? Innovative incandescent optical technology
? Wider viewing angle and enhanced uniformity
? Maintains 70% of the initial lumen intensity after 100,000 hours of operation
? Robust hard-coated and UV-stabilized polycarbonate lens for increased longevity against the elements
? Excellent moisture and dust resistance through complete gasket sealing
? Superior thermal management
? Rugged one-piece housing design
?Frame packaging design
? Greater safety and reliability provided by utilizing multiple independent power supplies
? 5-year limited warranty
Precaster is currently the only company in Taiwan that produces and sells laser rangefinders. The goal is to challenge and surpass world leading brands such as Bosch. This product is driven by the needs of customers- lightweight, easy to interpret, anti-interference and more practical functions. The color screen is the current advanced specification and can display more information. Comparing with the world's leading products (Bosch GLM 50C) has the advantage of thinner (21.03 vs 23.76) and larger screen (21.7% vs 20%) with IP54 waterproof and dustproof level and anti-interference in accordance with ISO16331-1 and ISO17025 specifications and high concealment (especially outdoor). It has the functions of node measurement record, angle measurement, offset zero reset and cumulative addition and subtraction. Uniquely equipped with the Bluetooth and use IM2 (measure memory make easy) APP being developed by Precaster. Customers can have a lot possibilities by connecting other devices.
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
DT-202C is developed by adopting ISO and Directives of CE and PED. It is designed for dental clinic, laboratory and other industries that need oil-less clean dry air. The all-in-one cabinet design solves the problems of air compressor, such as noise, water/oil vapor, rusty air tank.<br />
DT-202C is modular designed with below features:<br />
1. Fireproof sound-absorbing material is adopted to reduce noise. Noise level is lower than 62dB.<br />
2. All-in-one design allows easy installation. Casters are equipped at the bottom for effortless movement.<br />
3. Oil-less compressor ensures 100% oil-free compressed air. <br />
4. Built-in desiccant air dryer makes compressed air dried and without water vapor. Dew point -10℃ and -40℃ are available for different applications.<br />
5. The molecular sieves inside the dryer are dried by the compressed air generated by DT-202C itself.<br />
6. Air tank is coated with epoxy to avoid rust. Besides, stainless steel air tank is optional for high grade usage.
DT-202C is developed by adopting ISO and Directives of CE and PED. It is designed for dental clinic, laboratory and other industries that need oil-less clean dry air. The all-in-one cabinet design solves the problems of air compressor, such as noise, water/oil vapor, rusty air tank.<br />
DT-202C is modular designed with below features:<br />
1. Fireproof sound-absorbing material is adopted to reduce noise. Noise level is lower than 62dB.<br />
2. All-in-one design allows easy installation. Casters are equipped at the bottom for effortless movement.<br />
3. Oil-less compressor ensures 100% oil-free compressed air. <br />
4. Built-in desiccant air dryer makes compressed air dried and without water vapor. Dew point -10℃ and -40℃ are available for different applications.<br />
5. The molecular sieves inside the dryer are dried by the compressed air generated by DT-202C itself.<br />
6. Air tank is coated with epoxy to avoid rust. Besides, stainless steel air tank is optional for high grade usage.
Specially developed for printing on flexible thin glass material, and the main challenge is to reduce broken material, which is now overcome by technologies of tension control, roller diameter design and edge searching system.
Bottleneck of printing 0.1 mm thick glass material is broken happened while screen printing, ATMA utilizes the “slight contact printing head” for solar panel printing to break through bottleneck, and success in low broken rate and increasing yield rate.
This model is designed and integrated years experience in screen printing. Fruitful revenue is expected through existing sales channel in more than 40 countries.
Specially developed for printing on flexible thin glass material, and the main challenge is to reduce broken material, which is now overcome by technologies of tension control, roller diameter design and edge searching system.
Bottleneck of printing 0.1 mm thick glass material is broken happened while screen printing, ATMA utilizes the “slight contact printing head” for solar panel printing to break through bottleneck, and success in low broken rate and increasing yield rate.
This model is designed and integrated years experience in screen printing. Fruitful revenue is expected through existing sales channel in more than 40 countries.
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