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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
For transferring liquid used in machine tools. Immersible design that no need for hose or tube at inlet. Only need to ensure the height of water surface. No dry run and not easy for the air to be sucked in. Mechanical seal adopts an integrated modular design to improve performance and efficiency. Backwater designs that even if the liquid leaks, it stay inside the water tank. Avoids splashing liquid damaging the motor. This is a safer design. Mechanical seal adopts an integrated modular design to improve performance and efficiency, and the mechanical shaft seal can be disassembled from the outside of the machine tool to increase the convenience of maintenance. Consider the convenience of installation and use, reduce the size and weight of the product. After passing the inspection by Electronic Testing Center. The motors of this product are all high efficiency motors that meet the national IE3 efficiency standards.
Ball screw has been already applied in kinds of position and measurement machines at precise technology and precise machine industries. And the electric grippers have already become big roles in the process of precise machines.
The following are main demands for miniature ball screw for the electric gripper.
1. High accuracy: With 3D bridge design, XCKX0402 can get outstanding operation. With the special engineering materials, the circulation system can absorb the noise during the operation. With unique circulation design, it can get higher rigidity and better control on thermal deformation. With these characteristics, XCKX0402 can get stable performance and accuracy in rotating.
2. Longer travel distance and wider range: With XCKX0402, the electric gripper can reach better speed and distance in low RPM. Because of the unique modeling, It can reduce the space to increase the flexibility for machines.
Regarding the above demands, this is why XCKX0402 exists.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique.
The machine bed is manufactured from high-quality Meehanite cast iron, heat treated and stress relieved for outstanding stability and without deformaiton.
1.Main Structure of the CNC cylindrical grinder, when in combination with angle control of spindle by C axis,is capable of grinding various special shaped workpiece.
2.The working spindle carried with precision angle decoder, high resolution of angle control.
3.The feed axis is driven by linear motor and equipped with close loop control optical scale to reach high precision.
4.Retaining various functions of CNC cylindrical grinder, and applicable to angle and speed control.
5.Fast and easy transferring custom-made grinding program, when operated with PALMARY-developed CAD/CAM software(optional).
This product replaces the worm and worm gear with a ball screw, so it can improve the overall accuracy and wear resistance, reduce the customer's precision compensation and adjustment time, and increase the overall production efficiency. Through the small slide rail process technology, the development of the smallest slide rails can reduce the space for customers to use and increase the usability of the application. The synchronous engineering concept is adopted for design. The specifications of each part and process are evaluated by the R&D team, so that each structural component can be completely planned in a series, and can be adjusted according to customer needs in the future. This product is made of high-strength aerospace aluminum alloy material, which can effectively reduce the amount of material cutting, reduce the amount of cutting fluid, and the aluminum alloy is light and environmentally friendly and can be recycled to achieve the lowest amount of waste generated.
Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
Environment variable formula is how MCM can become the first brand of the core technology of metal processing industry.
Passed ROHS certification, adhere to the REACH (SVHC) regulations designed to conform with maximized benefit, quality is guaranteed.
MCM Technical services team deals directly through the 3C communication software and R&D laboratory synchronous operation, base on correct information, the problem can be solved rapidly and correctly.Product development and product service process is more important than the manufacturing process.
MCM has respectively established business units in Taipei, Taichung, and Kaohsiung. Overseas, MCM has set up subsidiaries in central and south part of mainland China for the production sales, and construction of layered operating system.Seeking the biggest business opportunities with strategic alliance, with the Asian wide path set sales and service points of joint procurement and overseas marketing. To expand sales positions to global scale.
Apacer hand-held spectroradiometer AL210 provides a smart optical measurement solution for LED backlight-based display panel. Especially designed for low luminance panel. Its depolarization patent improve measurement result and Wi-Fi module make data transfer easier.
using CT-based (Czerny-Turner) optical architecture to provide high sensitivity, high optical resolution, low stray light, and fast measurement response. DTE (Dynamic Thermal Balance Technology) provide accurate measurement under temperature-controlled environment. 3.9nm half-wave width resolution is better than the 5nm half-wavelength resolution of major manufacturers, so that LED backlight-based display is not due to the instrument wavelength resolution caused by the lack of wavelength Deviation, this wavelength deviation is shown in various experimental data.
Spectroradiometer AL210 make less error and spatial limitation and provide a smart way for new generation of optical measurement.
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
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Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
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MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
HC3600 is a portable reference standard with high precision for on-site test, it performs accuracy with direct-in current at 0.02%, current clamp CT at highest level at 0.05%. With full color IPC10 touch-screen display conveniently, IP67 rating waterproof/dust proof, optimized software, friendly built-in manual/wiring diagram and lightweight, it passed various tests. HC3600 equips with a powerful core, using quality components with design of protective terminal for safety, complies safety IEC61010-1/CE EN61326 and environmental test. With innovative operating interface/carry easily/safe design, these strong points are far from the impression for traditional reference standard.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
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Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
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Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
Intuitive: The sensitive 7” capacitive touchscreen and graphic user interface of the TurboCycler 2 makes operation easy. The built-in tools allow easy Tm calculation, copy number conversion and master mix preparation.
Performance: The excellent features of the TurboCycler 2 include: heating rate of up to 5.5°C /sec; excellent temperature accuracy and uniformity (+/- 0.3°C); a 12-section gradient temperature range from 1 to 24.9°C for PCR optimization; and a 45 second boot-up.
IoT-Enabled: The TurboCycler 2 has taken the lead by including an IoT (Internet of Things) feature. The optional Wi-Fi module allows remote monitoring of the PCR process on a mobile device using a free TurboApp.
Flexible: The A4 size footprint allows side-by-side placement of several units to save a lot of bench-top space. The easy-to-operate heated lid is compatible with most PCR reaction vessels on the market. Power failure recovery keeps the experiment safe. A USB port is included for protocol transfer.
Intuitive: The sensitive 7” capacitive touchscreen and graphic user interface of the TurboCycler 2 makes operation easy. The built-in tools allow easy Tm calculation, copy number conversion and master mix preparation.
Performance: The excellent features of the TurboCycler 2 include: heating rate of up to 5.5°C /sec; excellent temperature accuracy and uniformity (+/- 0.3°C); a 12-section gradient temperature range from 1 to 24.9°C for PCR optimization; and a 45 second boot-up.
IoT-Enabled: The TurboCycler 2 has taken the lead by including an IoT (Internet of Things) feature. The optional Wi-Fi module allows remote monitoring of the PCR process on a mobile device using a free TurboApp.
Flexible: The A4 size footprint allows side-by-side placement of several units to save a lot of bench-top space. The easy-to-operate heated lid is compatible with most PCR reaction vessels on the market. Power failure recovery keeps the experiment safe. A USB port is included for protocol transfer.
Ashun dampers are used in the suspension of bridges and shock absorbers for earthquakes in houses. With the structural design, this newly developed dampers can automatically perform the function of filling in the equipment and remote monitoring when the silicon oil leaks slightly in the equipment to observe the leakage of the dampers and feedback of the earthquake and vibration, the information is transmitted to the far end, and the house structural technician can rely on it. Relevant information is used to determine whether the dampers need to be maintained and whether the vibration sustained by the dampers are reasonable, and conduct a preliminary study on the structural safety of the house.
Ashun has filed patent applications for new-type and new-type inventions simultaneously. The new-type patent applications has been approved and the patent number is 107204285.
Ashun dampers are used in the suspension of bridges and shock absorbers for earthquakes in houses. With the structural design, this newly developed dampers can automatically perform the function of filling in the equipment and remote monitoring when the silicon oil leaks slightly in the equipment to observe the leakage of the dampers and feedback of the earthquake and vibration, the information is transmitted to the far end, and the house structural technician can rely on it. Relevant information is used to determine whether the dampers need to be maintained and whether the vibration sustained by the dampers are reasonable, and conduct a preliminary study on the structural safety of the house.
Ashun has filed patent applications for new-type and new-type inventions simultaneously. The new-type patent applications has been approved and the patent number is 107204285.
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