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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
IoT& Industry 4.0. The new generation is coming. EQUIPTOP first intelligent grinding machine TD/ADC.
The differentiation of the product itself provides effective market resilience. It has multi-language version, optimal structural design, excellent automatic compensation device, and automatic dressing for the best process performance. From the feedback of the sensor signal, The operating status can be completely inspected, and the AI ??technology can be used to predict the surface accuracy. It not only embeds maintenance and obstacle elimination information inside the equipment, but also use big data to predict failures. The intelligent grinding machine has built-in multiple database, recommended grinding wheel, lubrication life cycle prediction, production record storage, all of information enable the operator to find in the device. New model of the after-sales service system. Let our client can find the problem at the first time, help our client to save the cost.
This product replaces the worm and worm gear with a ball screw, so it can improve the overall accuracy and wear resistance, reduce the customer's precision compensation and adjustment time, and increase the overall production efficiency. Through the small slide rail process technology, the development of the smallest slide rails can reduce the space for customers to use and increase the usability of the application. The synchronous engineering concept is adopted for design. The specifications of each part and process are evaluated by the R&D team, so that each structural component can be completely planned in a series, and can be adjusted according to customer needs in the future. This product is made of high-strength aerospace aluminum alloy material, which can effectively reduce the amount of material cutting, reduce the amount of cutting fluid, and the aluminum alloy is light and environmentally friendly and can be recycled to achieve the lowest amount of waste generated.
G10 Wellift is the elevator designed especially for existing constructions, requiring only space for one piece of floor tile (80cm x 80cm) for installation. It’s not only a practical small-sized home lift with economical price, but also the only solution for limited space which could not fit regular home lifts.
For better riding experience, it’s equipped with an elevator seat, which is easy to use with single hand operation. Furthermore, G10 also contains “Home Care COP” for dialing calls directly, such considerate device can really make users feel safer.
The pitless design is that there’s no need to build RC shaft and underground pit, G10 only requires 6.5cm heightening for installation.
Besides regular elevator standard functions, G10 Pitless Wellift also provides various optional devices as followings for customers: (1) SMS System (2) UCMP Device (3) Flood Detector (4) Earthquake Sensor.
HIWIN DATORKER Robot Reducer developed to take advantage of the elastic dynamics of metal. The advantages are as follows:
1. Compact size and lightweight
With smaller and lighter design, HIWIN DATORKER Robot Reducer provides the same levels of torque and reduction ratios as traditional gear device.
2. High-speed reduction ratio
HIWIN DATORKER Robot Reducer provides reduction ratios of 1/50 to 1/120 at the same specification.
3. Minimum backlash
HIWIN DATORKER Robot Reducer is designed with developed by taking the elastic dynamics of metal and eliminated the backlash between the components.
4. High accuracy
Up to 30% of the teeth are engaged to meet high accuracy.
5. High torque capacity
Different from traditional power transmission devices, each tooth is subjected to a much less force providing a high torque capacity.
6. High efficiency
The engaging portion of each tooth is subjected to very little slide motion.
CX-180 Dragonfly Tethered Unmanned Helicopter System provides hovering unmanned helicopter with unlimited flying time with a cable connected with the power generator at the ground. These solutions make new possibilities available for a wide range of applications such as aerial surveillance, telecommunications, traffic monitoring, demanding
industrial inspections and air quality monitoring, etc.
FEATURE
●Described as cell towers in the sky, the Dragonfly can flies up to 300 feet above ground and covers up to 50 square miles with cellular services.
●Unlimited and reliable flight time for mapping, surveillance and inspection
●High efficiency coaxial pitch control structure design
●Rainproof Body design
PAYLOAD CABAILITY AND CABLE SPECIFICATION
●100 METER(328’) ALTITUDE PAYLOAD—10KG(22LB)
● 120M SPECIAL HIGH TENSION CABLE SYSTEM
●DIMENSION: L1409mm x W540mm x H926mm
L55.5 x W21.3 x H36.5
●ROTOR DIAMETER : 1820mm(72)
●POWER GENERATOR ON THE GROUND :
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
400PLUS Series has 3 main designs, unequal flute spacing, unequal helix angle, and special flute geometry. Combined these 3 main advantages, we had tested 400 PLUS, we got the result that using 400PLUS can reduce the burr more efficiently, have the excellent surface, longer tool life, and also improve the chips disposal and get high-efficiency finishing. Moreover, 400PLUS with Speed Tiger own developed coating – ALTIBN, the wear rate of AlTiBN at high temperatures is superior to AlTiN and TiN. Based on the different processed requests, we offer 400PLUS not only for general application, but also for exotic materials with high performance (e.g., Titanium alloy, and Nickel/Inconel alloy) to satisfy the customers’ demands.
HIWIN Super Z ballscrew adopts optimized structure and tangential recirculation device and serves for industries such as semiconductor, medical, photoelectric equipment, single-axis robots etc. It can satisfy customer’s different demands.
1.Smooth and Low Noise
The tangential recirculation loop decreases the impact force, Super Z performs high speed, smooth and low noise.
2.Compact Design
The Super Z patented recirculation loop is formed by the unique recirculation part and the optimized nut structure which fulfill the demands of high accuracy and compact nut diameter.
3.Long Service Life
By innovative structural tech and recirculation loop, Super Z maximizes number of balls contained in the nut, extending 70% of service life.
4.Environment Friendly
Low frictional resistance of the nut working reduces energy loss. Super Z adopts new production skill, has better efficiency to achieve shorter lead time. Super Z meets the demand of energy saving, waste reduction and environmental protection.
? Intertek ETL verified
? Easy installation into existing signal housings
? Internal conflict monitor prevents simultaneous walk/don’t walk indications
? Hand/person monitoring to accommodate up to 8 units connected in parallel
? Innovative incandescent optical technology
? Wider viewing angle and enhanced uniformity
? Maintains 70% of the initial lumen intensity after 100,000 hours of operation
? Robust hard-coated and UV-stabilized polycarbonate lens for increased longevity against the elements
? Excellent moisture and dust resistance through complete gasket sealing
? Superior thermal management
? Rugged one-piece housing design
?Frame packaging design
? Greater safety and reliability provided by utilizing multiple independent power supplies
? 5-year limited warranty
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
TECO cloud networking with mix-power smart chiller are designed with high technology and high quality. used in public large areas such as restaurants, shopping malls, office offices, etc. features:
1. Adopting innovative dual-power inverter compressor system design, IPLV8.5, energy saving more than 40%
2. Equipped with cloud monitoring, large data can be collected by remote energy management system, and statistical calculations to determine the best mode of operation.
3. Dual compressor system with mix-power can provide corresponding output capability, reduce the starts and stops of compressor, and maintain a stable water temperature.
TECO cloud networking with mix-power smart chiller are designed with high technology and high quality. used in public large areas such as restaurants, shopping malls, office offices, etc. features:
1. Adopting innovative dual-power inverter compressor system design, IPLV8.5, energy saving more than 40%
2. Equipped with cloud monitoring, large data can be collected by remote energy management system, and statistical calculations to determine the best mode of operation.
3. Dual compressor system with mix-power can provide corresponding output capability, reduce the starts and stops of compressor, and maintain a stable water temperature.
Direct drive allows responsive speed variation and eliminates gear reducer
1. Gear box reduces efficiency by 10~20%; no routine oil change & service required
2. Responsive speed change enhances wave making effect
Highly effective power supply stabilization and control
1. Motor speed and life unaffected by unstable power supply
2. Lightning surge protection and EMI/EMC suppression
Automatic speed control greatly reduces operation costs
1. Oxygen, wind speed and ambient light/temp. sensors integrated to control aerobic effect as power is in proportion to the cube of shaft speed per affinity laws
IOT system to enable remote control & big data analytics
Quick & overall view of pond and aerator status via mobile app
Advanced anti-corrosion treatment to enhance aerator life-span
Multiple patents to increase aerator life-span and prevent counterfeits
Direct drive allows responsive speed variation and eliminates gear reducer
1. Gear box reduces efficiency by 10~20%; no routine oil change & service required
2. Responsive speed change enhances wave making effect
Highly effective power supply stabilization and control
1. Motor speed and life unaffected by unstable power supply
2. Lightning surge protection and EMI/EMC suppression
Automatic speed control greatly reduces operation costs
1. Oxygen, wind speed and ambient light/temp. sensors integrated to control aerobic effect as power is in proportion to the cube of shaft speed per affinity laws
IOT system to enable remote control & big data analytics
Quick & overall view of pond and aerator status via mobile app
Advanced anti-corrosion treatment to enhance aerator life-span
Multiple patents to increase aerator life-span and prevent counterfeits
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