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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
MRBT Magnetic rodlesscylinder is based on magnetics theory and used for actuator of active. Compared to regular aluminum extrusion cylinders, MRBT design is to eliminate air leaking; furthermore, which is suitable for dust free and airflow limit working environments. With better energy saving by less air pressure needs.MRBT increases the loading weight from the bearing force that is not directly applied to the body. An extra slide rail also improves rigidity, stability and operating accuracy of the cylinder.
MRBTcomposed withprecision die-casting aluminum as cylinder body, steel spindle and precisionlapping slide. Either two sides or same side can install the fittings for different needs. Additional shocksabsorbers are ideal for reducing the impact force and extend service life. Pneumatic and hydraulicabsorbers are both available. While in an automation working site, alternative magnetics sensors are helpful to take control of actuated stateof the cylinders.
* Smooth operation :tray carrier, 2 sets of manipulator feeding/correcting/ registering/printing/off-loading,attain automatic line function.
* Fast screen adjustment :communication between vision and PLC, combine various mechanism and registration to build up cycle button, facilitate operator learning and operating.
* Double work station :twin table structure, printing and loading /registering synchronous process, achieve productivity 1200pph.
* Tray loading :in /out accommodate 30 trays, flexible range 3.5~7 inch.
* Screen positioning structure :4 servo motor +high lead screw rod transmission, assure accuracy of repeatability movement.
* Vision registration :calculate deviation value to control screen displacement, repeatability accuracy <±5μm.
* Cleaning roller :after glass correcting, fork carrier transport to clean surface synchronously.
* Auto paper replacement :preset cleaning number is achieved, paper roller is replaced automatically by motor driving.
The design of the built-in motor and the side-mounted motor of this series is about 50% smaller than that of the traditional electric cylinder slide. It provides customers with more choices in narrow space and flat and low-assembly space applications. The new anti-skid cross roller slide patent allows customers to be more stable at high speed and high frequency. Whether it is used horizontally or vertically, the retainer will not be displaced and the slide will fall off. The compact design and industrial design with a corporate image color make the product more recognizable. This product will consider environmental protection specifications in functional design, process evaluation, and auxiliary use. The aluminum extrusion pumping process can reduce material waste and processing process to achieve the lowest waste generation.
The MH-630PLUS is an upgrade of previous HMC. It focuses on high acceleration, modular market demand,and asking for efficient process;primarily for the aerospace industry,3C industry, automobile processing.
Main design function：
T structure of two-axis moving column design, its max feed rate can be up to 50m/min to present high acceleration easily.
Quick tool change mechanism. Its tool change time only 3.5 sec/20kgf (T-T) 60Hz.
Fast direct-drive spindle to offer surface accuracy and geometric accuracy, but with low vibration and noise.
With the help of CAE technology, to reach optimization of lightweight and high rigidity.
All 3 axes guide ways are with retainer to offer high rigidity and great torque performance.
The central chip discharge to take away most chips.
Oil cooling ball screws can reduce heat and thermal displacement.
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
The internal sensing of the FC is designed as a heater sandwiched between two sensor wafers. The heater is powered and heated. The temperature at which no fluid flows through is symmetrically distributed around the heater. With the fluid flowing through the heater, the temperature becomes asymmetrical.This product uses this principle to measure the flow rate of the fluid.
This product can be used in various fields such as gas flow management, flow confirmation, welding gas flow management, various leak inspections, purge gas flow monitoring and adsorption confirmation, and so on.By the monitoring of the flow meter LCD data display, customers can prevent the equipment from reducing its operating efficiency due to the consumption of gas, so as to achieve the effect of saving the energy of air pressure.
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
INNGRIT's Zero-point Clamping System with exclusive patented floating mechanism is different from general mechanical principles. When the slider is pulled down tightly, the instantaneous floating mechanism will lock the slider upwards, so that the compensation center point can reach the positioning accuracy of 0.005 mm. It can automatically compensate the loss caused by the use of the module. The module's single pull-down force can be as strong as 2 ton, making it the strongest lateral force. Through the standardization of quick mold change, the speed of operations has become a natural thing to achieve the time-saving and high-efficiency Industry 4.0 standard.
Designed not only to take into account the functionality, but also study and refine each profile and curve. In addition, our R&D team spent several months to find the alloy materials that have been optimized for wear resistance, high strength, and high hardness in order to withstand the challenges of daily operations on the production line. It will ensure that your Zero-point Clamping System can create value for you process all the time.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
Innovation :
1. Automation: Tube Bending + Robot + Loading + Unloading, 1 work can operate and decrease 50% manpower.
2. All Electric Tube Bending Machine = No Hydraulic = 100% Speed Raising
3. No Hydraulic = 300L oil saving / year
Intelligent and Practicality :
1. SOCO Intelligent 3D Software + VR - Bending interference and collision simulator for ensuring correct production. The software is easy to use and equipped with Intuitive Graphics.
2. 「Safety Mat」for ensuring operators or people’s safety during operation. Machine will be
stopped automatically when people walk into the operation area.
Marketing :
1. 「LOCALTHINK」：14 languages in interface. Japanese , Russian , English ….etc
2. SOCO modifies the operation height of tube bending machine, from 170 cm to 130 cm. 130 cm is suitable for operator’s working height.
Economy :
1. All Electric = No Hydraulic = 300L oil saving
2. Most parts from Domestic suppliers, price has more competitively.
Innovation :
1. Automation: Tube Bending + Robot + Loading + Unloading, 1 work can operate and decrease 50% manpower.
2. All Electric Tube Bending Machine = No Hydraulic = 100% Speed Raising
3. No Hydraulic = 300L oil saving / year
Intelligent and Practicality :
1. SOCO Intelligent 3D Software + VR - Bending interference and collision simulator for ensuring correct production. The software is easy to use and equipped with Intuitive Graphics.
2. 「Safety Mat」for ensuring operators or people’s safety during operation. Machine will be
stopped automatically when people walk into the operation area.
Marketing :
1. 「LOCALTHINK」：14 languages in interface. Japanese , Russian , English ….etc
2. SOCO modifies the operation height of tube bending machine, from 170 cm to 130 cm. 130 cm is suitable for operator’s working height.
Economy :
1. All Electric = No Hydraulic = 300L oil saving
2. Most parts from Domestic suppliers, price has more competitively.
SUNON UFO Ceiling Fan utilizes an ultra slim motor drive and a stylish lightweight shape. The blade combines aircraft-grade aluminum with patented airplane winglet design to effectively reduce the drag and noise to achieve industry-level high efficiency. With its well designed shape, the fan generates high-volume flow. The fan is perfect for large spaces, such as office, restaurants, exhibition, warehouses, factories, etc.
Energy Saving, High Volume Air Flow
It incorporates a gearless direct-drive motor to generate power. Without the noisy gearbox, it generates high torque and low speed, also creates comfortable air-temperature circulation. In mild temperatures, it can replace air conditioning by creating a 5° to 8° lower temperature difference to reduce air conditioning costs
Patented Silent Winglet Design
The aerodynamic-based patented winglet design reduces the air drag by effectively increasing the downward velocity that stabilizes the air current. With the guidance of the winglet line the fan effectively reduces noise and produces a silent more efficient air flow.
SUNON UFO Ceiling Fan utilizes an ultra slim motor drive and a stylish lightweight shape. The blade combines aircraft-grade aluminum with patented airplane winglet design to effectively reduce the drag and noise to achieve industry-level high efficiency. With its well designed shape, the fan generates high-volume flow. The fan is perfect for large spaces, such as office, restaurants, exhibition, warehouses, factories, etc.
Energy Saving, High Volume Air Flow
It incorporates a gearless direct-drive motor to generate power. Without the noisy gearbox, it generates high torque and low speed, also creates comfortable air-temperature circulation. In mild temperatures, it can replace air conditioning by creating a 5° to 8° lower temperature difference to reduce air conditioning costs
Patented Silent Winglet Design
The aerodynamic-based patented winglet design reduces the air drag by effectively increasing the downward velocity that stabilizes the air current. With the guidance of the winglet line the fan effectively reduces noise and produces a silent more efficient air flow.
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