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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
The design of the built-in motor and the side-mounted motor of this series is about 50% smaller than that of the traditional electric cylinder slide. It provides customers with more choices in narrow space and flat and low-assembly space applications. The new anti-skid cross roller slide patent allows customers to be more stable at high speed and high frequency. Whether it is used horizontally or vertically, the retainer will not be displaced and the slide will fall off. The compact design and industrial design with a corporate image color make the product more recognizable. This product will consider environmental protection specifications in functional design, process evaluation, and auxiliary use. The aluminum extrusion pumping process can reduce material waste and processing process to achieve the lowest waste generation.
Y-axis capability is an enhancement to a turn/mill machine tool. The constraint of two axes of linear motion is inacceptable on some applications. While there are techniques, such as polar coordinate programming, which use axis interpolation to get three-axis like cuts, there remain some workpiece features that simply can't be cut using the two linear axes available on a standard turn/mill machine.
An example is drilling holes in the corners of a milled flat on a cylinder. You can't get to the corners of the flat without Y-axis. Adding Y-axis increases the linear motion capability of a turn/mill machine tool by 33 percent. It's best to think of a Y-axis equipped turn/mill center as two independent machines tools in one. First there is the turning center. It operates exactly like any other 2-axis lathe. The second machine-tool-in-one is a four-axis machining center.
SA-202CD is developed by adopting ISO Standards and Directives of CE and PED. To be applicable for all industries, it is designed in oil-less, clean air, less space and combination cabinet type which allows air dryer and air compressor to be purchase separately.
SA-202CD features:
1. Fireproof and sound-absorbing material is adopted to reduce noise. Noise level is lower than 64dB.
2. Both air dryer unit and air compressor unit are designed the to be detachable, easy to connect with each other if needed.
3. Keep low temperature and protect your pneumatic equipment, air cooler located in front of motor, heat will take away while the air is suck into motor.
4. The molecular sieves that inside the dryer are purged by the compressed air generated by itself, which enable molecular sieves to be refreshable, and achieve lower dew point (under -40oC).
5. It designed the deflector under machine base, increase air flow rate and reduces the heat.
6. Stainless steel air tank to avoid rusting.
1. Dual Spindle System
Dual spindle design for done-in-one operations. Designed for high precision applications, the integral motor spindle design ensures minimal thermal growth
at high speeds or under heavy cutting loads.
2.Dual Carrier Module
Two carriers operate at the same time efficiently. 3.Upward Dust Extraction System
Dust can be removed and collected in a smaller working area. It’ll be much cleaner than other designs.
4.Magnetic Nozzle Module
The unique magnetic design enhance the production capability and improve tact time. Easy to remove or change the parts during the production.
A: Offline Editing Program
It is part of the post-production process of filmmaking and television production. The cutting path can be easily edited on a personal computer through other drawing software.
B: MES
It’s computerized systems used in manufacturing, to track
and document the transformation of raw materials to finished goods.
C: USB Backup System
Production Traceability.
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
1. Up to 61½ digits resolution, high precision measurement,10KSPS sampling rate,fast data acquisition<br />
2. TFT LCD can display numerical readings,long-term trends,measurement histograms and statistical information,help engineers to view measurement data in a simple and unparalleled way, so that they can get useful information faster and record easily.<br />
3. Wide current measurement range from 100 μA to 10 A<br />
4. Dual measurement function, allowing two different measured parameters to be displayed simultaneously, making testing and analysis easy<br />
5. Front and rear panel measurement input terminal for easy ATE system construction, and the terminal socket is integrated terminal blocks that comply with the latest safety regulations<br />
6. Intuitive operation mode, shuttle adjustment control, easy to get started<br />
7. Support multi-language (Traditional, Jane, Japanese, Korean, Chinese, Russian)<br />
8. Complete communication interface: RS-232C, USB device, LAN, optional GPIB, easy to transfer data to PC
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
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Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
<br />
MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
? Intertek ETL verified
? Easy installation into existing signal housings
? Internal conflict monitor prevents simultaneous walk/don’t walk indications
? Hand/person monitoring to accommodate up to 8 units connected in parallel
? Innovative incandescent optical technology
? Wider viewing angle and enhanced uniformity
? Maintains 70% of the initial lumen intensity after 100,000 hours of operation
? Robust hard-coated and UV-stabilized polycarbonate lens for increased longevity against the elements
? Excellent moisture and dust resistance through complete gasket sealing
? Superior thermal management
? Rugged one-piece housing design
?Frame packaging design
? Greater safety and reliability provided by utilizing multiple independent power supplies
? 5-year limited warranty
In terms of the processing equipment or general assembly fixture equipment, the most commonly used traditional clamping cylinder type is a rotary clamp cylinder that synchronously moves downwardand then pressesduring a 90-degree rotation, and has a rotary down section and a down pressure section. In the two-stage operation, there is a large demand for the operation space, while the HGR Rotary Clamp Cylinderdirectly rotates 90° at the highest point during operation, and it directly performs the downward pressure stroke. Compared with the traditional rotary lower downward pressure cylinder that needs to move down synchronously in the rotation section, the product needs less space for rotating down, so it saves nearly 50% of space requirements.The rotating direction is divided into two directions: right turn (HGR) and left turn (HGL). Customers can select the device according to the actual clamping position.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
With real-time monitoring technology, the System allows users easy access the synchronized machine data and production process with mobile devices worldwide. 3 core functions:<br />
1. Predictive maintenance, it conveys the signal notice prior to machine failure and connection to intelligent ERP system for restocking or maintenance scheduling. This allows the machine always ready to work without unexpected downtime.<br />
2. Manufacturing process, the real-time monitoring the machine status with data collection and analysis to allow organizing the production schedule proficiency. The sales can always check with the mobility devices for production information at anytime and any location and provide customer immediately feedback to confirm the order without delay which can always create a better business profit to the organization.<br />
3. Energy management, based on ISO 14955 standard, the system observes the machine energy consumption and usage condition to optimize the energy efficiency.
With real-time monitoring technology, the System allows users easy access the synchronized machine data and production process with mobile devices worldwide. 3 core functions:<br />
1. Predictive maintenance, it conveys the signal notice prior to machine failure and connection to intelligent ERP system for restocking or maintenance scheduling. This allows the machine always ready to work without unexpected downtime.<br />
2. Manufacturing process, the real-time monitoring the machine status with data collection and analysis to allow organizing the production schedule proficiency. The sales can always check with the mobility devices for production information at anytime and any location and provide customer immediately feedback to confirm the order without delay which can always create a better business profit to the organization.<br />
3. Energy management, based on ISO 14955 standard, the system observes the machine energy consumption and usage condition to optimize the energy efficiency.
Solar Brick Light is made of tempered glass and has a bottom groove design, which is ergonomically easy to use and carry. This 100% solar powered product can light up for 5 nights when battery is fully charged. This IP68 design product can be placed at anywhere with sufficient sunlight without power cable's limitation. It is suitable for use in building exterior area, public walkway and garden.
Features:
1. Optical design: Ultra clear glass has high light transmittance. 5 colors available, white, blue, green, amber and red.
2. 0.66W mono-crystalline solar panel.
3. Lithium-iron battery.
4. IP68 protection level.
5. Three times battery life of the same equivalent product.
6. Easy to carry and maintain. No excavation electrical work required. Simple to install.
7. Innovative light-sensing system. Automatically light on at sunset and light off at day time.
8. Ultra-clear tempered glass lamp body. Wear-resistant, corrosion-resistant and impact-resistant.
9. Recyclable and reusable.
Solar Brick Light is made of tempered glass and has a bottom groove design, which is ergonomically easy to use and carry. This 100% solar powered product can light up for 5 nights when battery is fully charged. This IP68 design product can be placed at anywhere with sufficient sunlight without power cable's limitation. It is suitable for use in building exterior area, public walkway and garden.
Features:
1. Optical design: Ultra clear glass has high light transmittance. 5 colors available, white, blue, green, amber and red.
2. 0.66W mono-crystalline solar panel.
3. Lithium-iron battery.
4. IP68 protection level.
5. Three times battery life of the same equivalent product.
6. Easy to carry and maintain. No excavation electrical work required. Simple to install.
7. Innovative light-sensing system. Automatically light on at sunset and light off at day time.
8. Ultra-clear tempered glass lamp body. Wear-resistant, corrosion-resistant and impact-resistant.
9. Recyclable and reusable.
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