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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Machines are equipped with a product visualization. This remote monitoring system can check the life of machines' parts, spindle servo axis and tool. This device can report potential problems in advance and solve them, reducing cost and preventing waste of operational time.
Our specially designed spindle accommodates up to two sets of mandrels at the front and back, which is perfect for processing long tubes or bars. The turret is designed to fit the rigid platform-type rail structure, providing the best balance between high cutting resistance and processing efficiency. The design of the body structure is complete and the interface is taken into account in advance. It can support the robot arm, the automatic power system as well as the power turret and lead to a more efficient treatment, bringing us win-win benefits.
Automated production is the basic requirement of Industry 4.0, and big data is indispensable, to reach the purpose of reply data, management, and preservation of production materials. We produce EDM Angular electric gripperwhich can control the program then use the current to control the clamping. Encoder can control the angle then put it to the right position, precision can reach +/-0.01MM.
When using EDM gripper in automation equipment, you can use the program drivers to control of the clamp force which avoid pinch the product also reduce the unnecessary steps. It’s a good way to increase productivity.
With the encoder and motor, it can be used to reply the data to the server, which is beneficial to the production management, quality control and error analysis.
Due to the product force source for the electrical movement, it will not produce air flow praise dusty when moving. EDM can be used in special operation environment.
Hiwin Mikrosystem develops a direct-drive precision cooling linear motor-C3:Coupled/Precision Controlled/Cooling
1.Reliable/Convenient
●Easy installation
●With Pt1000 sensor to monitor the motor temperature, which effectively improves the control on machining accuracy.
●Maintenance-free for up to 5 years.
2.Innovative Technology
●Excellent dynamic response due to direct drive motor. No backlash due to its non-contact design, results in high accuracy and repeatability and increases performance by 50% from the traditional drive motor. Thrust up to 20,000N.
●The precision cooling forcer/stator and multi-layer heat insulation design have obtained 3 patents. Control on surface temperature gradient within 1°C, which overcomes the thermal deformation, and improves control on machining accuracy within 1μm.
3.Flexible Applications
●C3 is developed to meet different demands of users. Applicable to different industries from the PCB processing machine to the large anti-vibration machine.
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Two platforms for weight reduction to improve drilling stability and efficiency.
3.Drilling accuracy in ±0.02mm and depth control accuracy in ±0.025mm.
4.X Y traveling speed enhance to 60M/min, max. acceleration from 1G improves to 1.4G, Z speed 30M/min, 6 spindles controlled independently.
5.X Y linear motor applied, operating silently without backlash, no need to change ball screw.
6.BBD + CBD functions to ensure quality & stability.
7.Available to adapt to customer’s monitoring system to analyze productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas to meet demand locally and quickly.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
*Industry leading 160 lm/W luminaire efficacy
*Low glare, high uniformity second optics available to meet CIE140/EN 13201-3-2015/BS 5489 P, C class requirements and G3 above glare rating for all kinds of roadways
*Luminaire ENEC Safety mark certified by TUV-SUD laboratory
*Easy grab by single hand
*5 secs tool-free quick access
*3.5kg light weight
*Passed the max. IK10 impact resistant rating, and IP66 waterproof tests. Provide the best outdoor reliability and durability
*Build in Sensor Ready technology LED driver with the ability for all kinds of IoT devices and Smart City applications
*Finless and elegant design to have the minimized aerodynamic resistance and optimized heat dissapation
*Products are compliant with RoHS, REACH directives
*98.4% WEEE recycling rate design for earth environmental sustainability
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
Environment variable formula is how MCM can become the first brand of the core technology of metal processing industry.
Passed ROHS certification, adhere to the REACH (SVHC) regulations designed to conform with maximized benefit, quality is guaranteed.
MCM Technical services team deals directly through the 3C communication software and R&D laboratory synchronous operation, base on correct information, the problem can be solved rapidly and correctly.Product development and product service process is more important than the manufacturing process.
MCM has respectively established business units in Taipei, Taichung, and Kaohsiung. Overseas, MCM has set up subsidiaries in central and south part of mainland China for the production sales, and construction of layered operating system.Seeking the biggest business opportunities with strategic alliance, with the Asian wide path set sales and service points of joint procurement and overseas marketing. To expand sales positions to global scale.
Apacer hand-held spectroradiometer AL210 provides a smart optical measurement solution for LED backlight-based display panel. Especially designed for low luminance panel. Its depolarization patent improve measurement result and Wi-Fi module make data transfer easier.
using CT-based (Czerny-Turner) optical architecture to provide high sensitivity, high optical resolution, low stray light, and fast measurement response. DTE (Dynamic Thermal Balance Technology) provide accurate measurement under temperature-controlled environment. 3.9nm half-wave width resolution is better than the 5nm half-wavelength resolution of major manufacturers, so that LED backlight-based display is not due to the instrument wavelength resolution caused by the lack of wavelength Deviation, this wavelength deviation is shown in various experimental data.
Spectroradiometer AL210 make less error and spatial limitation and provide a smart way for new generation of optical measurement.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
IP66 protection level for harsh environment.
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
Remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in RS485 communication for one to one and one to many control.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
RJ45 interface for PC and copy module.
Built-in PID feedback control.
Earthing terminals built-in into heat sink to effective provide grounding protection.
32 bits 100M Hz CPU design provides high performance, faster A/D conversion and torque.
Communication interface card for Profibus DP/ DeviceNet/ Ethernet (TCP-IP)/ CANopen.
Built-in Modbus and BACnet communication protocol for Building Automation.
IP66 protection level for harsh environment.
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
Remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in RS485 communication for one to one and one to many control.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
RJ45 interface for PC and copy module.
Built-in PID feedback control.
Earthing terminals built-in into heat sink to effective provide grounding protection.
32 bits 100M Hz CPU design provides high performance, faster A/D conversion and torque.
Communication interface card for Profibus DP/ DeviceNet/ Ethernet (TCP-IP)/ CANopen.
Built-in Modbus and BACnet communication protocol for Building Automation.
Developed through aluminum body rail riveting technology, ball and nut integrated slide rails and GMT drive control card technology, this product has the advantages of miniaturization, low assembly, light weight, high rigidity, high speed, sensor-less sensing, dust-proof and multi-segment positioning. Performance. The self-developed GMT drive control card (i-SERVO) is equipped with a torque control system to feed back the torque to avoid damage caused by the collision of the mechanism. The ball nut is designed in one piece and has higher product structural rigidity in the same specification. The process of aluminum extrusion pumping process can reduce material waste and reduce the processing process to achieve the lowest amount of waste generated.
Developed through aluminum body rail riveting technology, ball and nut integrated slide rails and GMT drive control card technology, this product has the advantages of miniaturization, low assembly, light weight, high rigidity, high speed, sensor-less sensing, dust-proof and multi-segment positioning. Performance. The self-developed GMT drive control card (i-SERVO) is equipped with a torque control system to feed back the torque to avoid damage caused by the collision of the mechanism. The ball nut is designed in one piece and has higher product structural rigidity in the same specification. The process of aluminum extrusion pumping process can reduce material waste and reduce the processing process to achieve the lowest amount of waste generated.
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