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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
GM2540 five-axis high-speed gantry machining center focuses on the application market of aerospace processing. For the application of aluminum alloy structural parts, titanium alloy structural parts, engine casings and composite moulds. Provide customers with the industry's most complete aerospace processing solutions and customized solutions. As well as technical services with factory planning, special machine development, training, talent supply, turnkey solutions and smart manufacturing. GM2540 is high-end processing equipment for automatic clamping of angled milling heads, optimal design of double box geometry hot-forward structure and FEM finite element analysis. Reduce the load on the moving parts, energy consumption and greatly increase the efficiency of machine tools. It also has safety grating, tool management system and ceiling cover design to increase management efficiency, operator convenience and safety considerations.
The latest Sun Firm CST-46160 is a horizontal CNC precision lathe offering high flexibility and processing efficiency. Our specially designed spindle accommodates up to two sets of mandrels at the front and back, which is perfect for processing long tubes or bars. The turret is designed to fit the rigid platform-type rail structure, providing the best balance between high cutting resistance and processing efficiency. The design of the body structure is complete and the interface is taken into account in advance. It can support the robot arm, the automatic power system as well as the power turret and lead to a more efficient treatment, bringing us win-win benefits.
CST-46160 is a very efficient machine that can meet all kind of requirements for multi-task and complex machining, shorten processing time and reduce part clamping errors. It can be installed with FANUC, SIEMENS, FAGOR control devices, satisfying customer's needs and becoming more user-friendly.
DESCRIPTION IN ENGLISH：
(1) Innovation
1.UX-500 series
Machine meets the requirement for mass production, high mix low volume manufacturing, unmanned night shift production, etc.
2.The patent application of machine visual design concept for company own machine model has been filed.
(2) Intelligent and Practicality
1.HEIDENHAIN TNC640 and SIEMENS 840D controller options available.
2.Option auto door design with 4th axis with ports is convenient to apply automation manufacturing module.
(3) Structure, Precision and Quality
1.Machine with CE certification. Its design and manufacture meet the requirements of ISO 9001 and ISO-14001.
(4) Marketing
1.Aerospace parts machining market is promising, world airplanes market valued at $5.6 trillion during 2015~2034.
(5) Economy
1.Main parts, such as casting, magazine, table, sheet metal, etc. are MIT, enables lead time control and competitive cost.
(6) Aesthetics
1.Guard design applies with symbolic color of QUASER and round-corner for its edge.
The SDL-6 Six-axis linear drilling machine is using the linear motor as main drive mechanism. The overall ratio of utilization is higher by 14% than traditional ballscrew machine, which greatly increases customer's production capacity. This product has number of practical functions which including laser tool measure system, real time tool break detection, depth control / back drilling, peck drilling, QUICK drilling, etc.
It also has machine monitoring, processing analysis, parts number analysis, broken drill bit analysis, message diagnosis/recording, remote control and other feature functions, which can collect and feedback the real time status of the machine and provide the instant corresponding reaction. By add in new technology and new design of structure, the size of machine has been optimized. It not only reduce floor space but also improve customer plant utilization. This product was exhibited at the TPCA show and brought significant attention on market.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
Chroma 17040 Regenerative Battery Pack Test System is a high precision, efficiency and safety charge/discharge system designed specifically for secondary battery module and pack tests. It has an energy regenerative function to provide clean and stable power back to grid with 90% efficiency to save energy and avoid heat consumption. 17040 have a dual mode switching function that can also switch to battery simulation mode to simulate the characteristics of a real battery for testing motor controller or charger.
Key Features:
- Power range: 60kW~ 300kW
- Maximum voltage/ Output Current: 1000v/ 750A
- Current/voltage measurement accuracy <0.05%FS
- Equipped with multiple voltage and current scales for auto ranging function
- Provide full power or current output between high voltage range (700-1000V) for high-power battery systems
- 2msec current slew rate (-90% ~ 90%), for stricter battery charge and discharge tests
- Uses MOSFET made from SiC material to enhance product endurance
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
This product is exclusively developed by Bintronic, which specializes in manufacturing the original and world-leading wisdom roller blind. Technological innovation integrates AI and big data analysis to make it smart ,while at the same time improving the environmental protection and energy saving effect of buildings, thus creating the value of the intelligent industry.From 2018 to 2019, the products are ordered and adopted by TSMC,which is a global semiconductor standard enterprise.It is sufficient to certify the product's exquisiteness, uniqueness and competitiveness. <br />
Features: <br />
•Bi-directional communication: adjust natural light anytime, anywhere<br />
Intelligent multi-sections: Perfect alignment, attractive appearance and neat<br />
•Energy saving and environmental protection: Green building, comfortable and elegant.<br />
•precise position: sun tracking system accurate analysis.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
FE’s production of the DSDB is first in Taiwan and we could use it to promote the transformer life and decrease operator’s dangerous, so we can use it to enhance the transformer reliability.
At present there are many different types of the transformer in Taiwan, but most of all the transformer wasn’t use it because it is very expensively, so this is why we develop the DSDB.
Because of the DSDB was produced in Taiwan, so we can offer a good customer service more than abroad one.
FE’s DSDB is according to the customer requirement and we really believe it will fit in (the customer requirement).
400PLUS Series has 3 main designs, unequal flute spacing, unequal helix angle, and special flute geometry. Combined these 3 main advantages, we had tested 400 PLUS, we got the result that using 400PLUS can reduce the burr more efficiently, have the excellent surface, longer tool life, and also improve the chips disposal and get high-efficiency finishing. Moreover, 400PLUS with Speed Tiger own developed coating – ALTIBN, the wear rate of AlTiBN at high temperatures is superior to AlTiN and TiN. Based on the different processed requests, we offer 400PLUS not only for general application, but also for exotic materials with high performance (e.g., Titanium alloy, and Nickel/Inconel alloy) to satisfy the customers’ demands.
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
There are many factories use the CNC machines for many years, but still have the same problem. The technician think it's very
inconvenient that machine cannot adjust the operating conditions according to the current processing state.
JHT-4010 can installation sensor to detect the current mechanical state, and can make gradually adjustment through it self-developed algorithm calculation analysis. To achieve customer's request and reduce the production cost.The intelligent platform installed on this grinding machine will be more effective in improving the precision and efficiency of machining. By using this machine to produce high-precision components then assembly relative machines.To produce precisely parts,then assembly more high level machines... We believe this virtuous cycle will contribute to the whole machinery industry.
We have target the customer from Europe, U.S., China and Japan. Especially Taiwan.It mainly enhances the competitiveness of Taiwan's machine tools.
There are many factories use the CNC machines for many years, but still have the same problem. The technician think it's very
inconvenient that machine cannot adjust the operating conditions according to the current processing state.
JHT-4010 can installation sensor to detect the current mechanical state, and can make gradually adjustment through it self-developed algorithm calculation analysis. To achieve customer's request and reduce the production cost.The intelligent platform installed on this grinding machine will be more effective in improving the precision and efficiency of machining. By using this machine to produce high-precision components then assembly relative machines.To produce precisely parts,then assembly more high level machines... We believe this virtuous cycle will contribute to the whole machinery industry.
We have target the customer from Europe, U.S., China and Japan. Especially Taiwan.It mainly enhances the competitiveness of Taiwan's machine tools.
With real-time monitoring technology, the System allows users easy access the synchronized machine data and production process with mobile devices worldwide. 3 core functions:<br />
1. Predictive maintenance, it conveys the signal notice prior to machine failure and connection to intelligent ERP system for restocking or maintenance scheduling. This allows the machine always ready to work without unexpected downtime.<br />
2. Manufacturing process, the real-time monitoring the machine status with data collection and analysis to allow organizing the production schedule proficiency. The sales can always check with the mobility devices for production information at anytime and any location and provide customer immediately feedback to confirm the order without delay which can always create a better business profit to the organization.<br />
3. Energy management, based on ISO 14955 standard, the system observes the machine energy consumption and usage condition to optimize the energy efficiency.
With real-time monitoring technology, the System allows users easy access the synchronized machine data and production process with mobile devices worldwide. 3 core functions:<br />
1. Predictive maintenance, it conveys the signal notice prior to machine failure and connection to intelligent ERP system for restocking or maintenance scheduling. This allows the machine always ready to work without unexpected downtime.<br />
2. Manufacturing process, the real-time monitoring the machine status with data collection and analysis to allow organizing the production schedule proficiency. The sales can always check with the mobility devices for production information at anytime and any location and provide customer immediately feedback to confirm the order without delay which can always create a better business profit to the organization.<br />
3. Energy management, based on ISO 14955 standard, the system observes the machine energy consumption and usage condition to optimize the energy efficiency.
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