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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
The solution for a volatile market and to solve the grinding efficiency of transmission shaft. In 2017, Grintimate built up the only hydrostatic cylindrical grinder in Asia that is dedicated to the grinding of transmission gear for automobiles. Combined with the high stiffness, low friction and no wear characteristics of hydrostatic spindle, the grinding wheel is rated up to O455x300x228.6. One-feed grinding boosts grinding capacity and machining efficiency tenfold, greatly cutting down machining time and labor costs.<br />
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Besides, the design uses synchronous servo taper and could operate with robotic arms. We not only ensure the cylindricity and roundness <2μm but also substantially enhance the efficiency. The grinding process can be completed in 45 seconds.
MH-400PLUS offers simple operation and versatile machining job areas. It can be applied to machining components at areas of watchmaking, automotive or motorcycle, 3C components, and aircraft
The design is based on the experience of HMC customer feedback, CAE finite element, light weight and high rigidity. All components are QC testified, with calibration test, as well as the machining test. All data is recorded on the SOP for tracking.
MH-400PULSDesign highlights
High acceleration.
High and low support rails at column design.
Direct-drive spindle.
X/Y/Z–axis feed rate 48/48/48 m/min.
Roller type guide ways design.
Chip discharged at middle position of machine.
Servo-control APC offers 180 degree pallet change.
Can offer oil-cooling at ballscrew and servo motor seat.
Absolute encoding servo system
Work table can work pneumatic-hydraulic adapter for fixture.
Optimization on the parameter.
The latest Sun Firm CST-46160 is a horizontal CNC precision lathe offering high flexibility and processing efficiency. Our specially designed spindle accommodates up to two sets of mandrels at the front and back, which is perfect for processing long tubes or bars. The turret is designed to fit the rigid platform-type rail structure, providing the best balance between high cutting resistance and processing efficiency. The design of the body structure is complete and the interface is taken into account in advance. It can support the robot arm, the automatic power system as well as the power turret and lead to a more efficient treatment, bringing us win-win benefits.
CST-46160 is a very efficient machine that can meet all kind of requirements for multi-task and complex machining, shorten processing time and reduce part clamping errors. It can be installed with FANUC, SIEMENS, FAGOR control devices, satisfying customer's needs and becoming more user-friendly.
Smart heavy-duty multi-axis composite cutting machine, LLS-M, for the target industry market (oil industry, aerospace industry, steel industry and rubber and rubber industry), achieved ALL Processes In One Machine to reduce the clamping and shortening process, with precision and life management The intelligent machine, constructing the machine information management platform and man-machine management interface, integrating the computer numerical controller, the smart set-top box and the cloud product life cycle database, providing relevant data and data through artificial intelligence calculation analysis and application, reaching the machine Accuracy and life and performance improvement, and applied to the virtual reality pre-sales service system, the use of the real-life expansion after-sales service system to build a smart mechanical value service chain.
Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
The internal sensing of the FC is designed as a heater sandwiched between two sensor wafers. The heater is powered and heated. The temperature at which no fluid flows through is symmetrically distributed around the heater. With the fluid flowing through the heater, the temperature becomes asymmetrical.This product uses this principle to measure the flow rate of the fluid.
This product can be used in various fields such as gas flow management, flow confirmation, welding gas flow management, various leak inspections, purge gas flow monitoring and adsorption confirmation, and so on.By the monitoring of the flow meter LCD data display, customers can prevent the equipment from reducing its operating efficiency due to the consumption of gas, so as to achieve the effect of saving the energy of air pressure.
CVTR elector-pneumatic regulator has the functions of voltage, current and output, and can be used for precise linear control and linear data. In the automated operation process, personnel can simultaneouslycompare the current production status through the system so as to confirm which parameter is the best choice for highest yield and speed. Therefore, the parameter will be set as the best mode for production in the future to achieve the goal of smart manufacturing. Compared with the general regulator, this product has realized the continuous adjustment of pressure and flow rate when it is automatically operating, which can greatly reduce the air consumption to achieve the effect of saving the energy of air pressureand improve the energy efficiency.
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
400PLUS Series has 3 main designs, unequal flute spacing, unequal helix angle, and special flute geometry. Combined these 3 main advantages, we had tested 400 PLUS, we got the result that using 400PLUS can reduce the burr more efficiently, have the excellent surface, longer tool life, and also improve the chips disposal and get high-efficiency finishing. Moreover, 400PLUS with Speed Tiger own developed coating – ALTIBN, the wear rate of AlTiBN at high temperatures is superior to AlTiN and TiN. Based on the different processed requests, we offer 400PLUS not only for general application, but also for exotic materials with high performance (e.g., Titanium alloy, and Nickel/Inconel alloy) to satisfy the customers’ demands.
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
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Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
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Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
Remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in temperature control feedback card for the application of temperature monitoring in cooling towers.
Built-in RS485 communication for one to one and one to many control.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
Built-in Two PID feedback control.
32 bits 100M Hz CPU design provides high performance, faster A/D conversion and torque.
Communication interface modules for Profibus DP/ DeviceNet/ Ethernet/ CANopen.
Built-in Modbus and BACnet communication protocol for Building Automation.
Motor over-temperature protective function to protect motor (fulfilled by PTC).
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
Remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in temperature control feedback card for the application of temperature monitoring in cooling towers.
Built-in RS485 communication for one to one and one to many control.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
Built-in Two PID feedback control.
32 bits 100M Hz CPU design provides high performance, faster A/D conversion and torque.
Communication interface modules for Profibus DP/ DeviceNet/ Ethernet/ CANopen.
Built-in Modbus and BACnet communication protocol for Building Automation.
Motor over-temperature protective function to protect motor (fulfilled by PTC).
Under the global development, machine market also makes a progress towards AI intellectual system and integration of production. To develop machines with intellectual devices eventually becomes a key point. The product integrates the supply chain and intelligent monitoring system. It fulfills clients’ needs of flexible production and digital monitoring management and enables clients’ goods to equip with the functions of predictive maintenance and failure management.
The innovative features of the product is below
1. Obtained three intellectual Taiwan new patents.
2. AI intellectual concept design- equipped with six intelligent systems.
3. High speed movement with accurate positioning.
4. Vertical array design tool disc can reduce the horizontal space by 75%.
5. The exterior is coated with sheet metal design, which is environmentally friendly, aesthetic and energy efficient.
Estimated to reach USD 1,157,240 in export market and USD 991,920 in local market within 3 years.
Under the global development, machine market also makes a progress towards AI intellectual system and integration of production. To develop machines with intellectual devices eventually becomes a key point. The product integrates the supply chain and intelligent monitoring system. It fulfills clients’ needs of flexible production and digital monitoring management and enables clients’ goods to equip with the functions of predictive maintenance and failure management.
The innovative features of the product is below
1. Obtained three intellectual Taiwan new patents.
2. AI intellectual concept design- equipped with six intelligent systems.
3. High speed movement with accurate positioning.
4. Vertical array design tool disc can reduce the horizontal space by 75%.
5. The exterior is coated with sheet metal design, which is environmentally friendly, aesthetic and energy efficient.
Estimated to reach USD 1,157,240 in export market and USD 991,920 in local market within 3 years.
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