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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Wider space in frontage is for large and heavy duty like car bumper molds.
Performance is upgraded by 3 axes with high precision linear ways,DD ballscrews,A/C-axis milling head,and built-in 24,000rpm high speed spindle HSK-A63 which is good in high speed light cutting.
FEM optimized structure & thermal insulation avoid deformation caused by ambient temp. and keep accurate & stable.Full covers,sight window,2-stage arm,& air/water guns in front are ergonomic.
4-way chip removal collects chips quickly which saves time to clean and increase convenience.
Back fence & split ladder are safer for users as the ladder folded during process.Door safety locks achieves CE regulation and lets users secured.
Lube unit & oil skimmer retrieve oil to extend the life time and be ECO.
Coolant unit adopts heat exchange to lower refrigerant.
Built-in spindle with less shift and transmission improves efficiency.
Adopting umbrella type servo magazine features low noise, low consumption,and high performance.
For industry 4.0, configured auto flow as feeding →plug-via →C side soldering →turn over →S side soldering →hanging type oven →collecting. Original printing & baking each 3 times, simplified inline 3 printing with baking once to raise efficiency, initial innovation to be the most sales competitive product, its innovative value as below.
4 CCD registering panel & screen to reduce setup time for change material
Combined transfer technology, both thick or thin panel can be produced (0.3 ~ 4.0 mm)
2 systems for feeding & screen alignment, achieve precision & fast change line.
2 machines plug-via connecting with synchronous in / outlet.
Enhance clamp power 50%, simultaneous pulling X/Y direction for precise registering.
Screen up down driven by electric-cylinder, six power steering mechanism
Screen micro adjustment is digitalized control with displacement function
3 guided cylinders strengthen squeegee pressure up to 147 kg.
Smart heavy-duty multi-axis composite cutting machine, LLS-M, for the target industry market (oil industry, aerospace industry, steel industry and rubber and rubber industry), achieved ALL Processes In One Machine to reduce the clamping and shortening process, with precision and life management The intelligent machine, constructing the machine information management platform and man-machine management interface, integrating the computer numerical controller, the smart set-top box and the cloud product life cycle database, providing relevant data and data through artificial intelligence calculation analysis and application, reaching the machine Accuracy and life and performance improvement, and applied to the virtual reality pre-sales service system, the use of the real-life expansion after-sales service system to build a smart mechanical value service chain.
Through the customization experience, Chin Fong realize the industry is becoming intelligentized, and keep developing hardware and software toward this trend. Nowadays energy-saving, high-efficiency, light and thin production, net shape forming become the mainstream. We have developed intelligentized single-crank press. On the basis of automatic press, it applies IOT and service network, combined with IT, sensor, communicator and big data analysis, thus building an information platform and working intelligently.
●Crank mechanism, widely used for blanking, drawing, bending and partial forming.
●Customizable bolster and slide plate
●High-efficiency wet clutch & brake provides high torque, low wear, environmental-friendly, and long-life characteristics.
●Intuitive Human-Machine Interface. Safety concern realized thru safety light curtain and protection of flywheel side.
●Motor with brake function to provide instant slide and die height adjustment.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
Precaster is currently the only company in Taiwan that produces and sells laser rangefinders. The goal is to challenge and surpass world leading brands such as Bosch. This product is driven by the needs of customers- lightweight, easy to interpret, anti-interference and more practical functions. The color screen is the current advanced specification and can display more information. Comparing with the world's leading products (Bosch GLM 50C) has the advantage of thinner (21.03 vs 23.76) and larger screen (21.7% vs 20%) with IP54 waterproof and dustproof level and anti-interference in accordance with ISO16331-1 and ISO17025 specifications and high concealment (especially outdoor). It has the functions of node measurement record, angle measurement, offset zero reset and cumulative addition and subtraction. Uniquely equipped with the Bluetooth and use IM2 (measure memory make easy) APP being developed by Precaster. Customers can have a lot possibilities by connecting other devices.
Apacer hand-held spectroradiometer AL210 provides a smart optical measurement solution for LED backlight-based display panel. Especially designed for low luminance panel. Its depolarization patent improve measurement result and Wi-Fi module make data transfer easier.
using CT-based (Czerny-Turner) optical architecture to provide high sensitivity, high optical resolution, low stray light, and fast measurement response. DTE (Dynamic Thermal Balance Technology) provide accurate measurement under temperature-controlled environment. 3.9nm half-wave width resolution is better than the 5nm half-wavelength resolution of major manufacturers, so that LED backlight-based display is not due to the instrument wavelength resolution caused by the lack of wavelength Deviation, this wavelength deviation is shown in various experimental data.
Spectroradiometer AL210 make less error and spatial limitation and provide a smart way for new generation of optical measurement.
(1)Full-featured design [A] European, American, Japanese standard tool can be used; [B] The rotation design can be adjusted to the best point of application according to the angles applicable to the tool, blade, bar mounting or dismounting, and used after positioning and tightening. [C] The body(carrier) structure has strong rigidity and impact resistance. The conventional angles of 45, 90 and 180 degrees are all verified by the stress destruction test, and the endurance intensity exceeds 1258Nt.(2)Customized simplification: [A] Large-size and small-size tool only need to be replaced with carriers and sleeves or kits; [B] Non-universal tool or new tool to change the size of the sleeve or sleeve diameter or gradation design, change the position of the carrier screw hole can be applied, a high degree of customization. (3) Single product standardization: [A] Single carrier size; [B] Users can freely change sleeves or kits.
Environment variable formula is how MCM can become the first brand of the core technology of metal processing industry.
Passed ROHS certification, adhere to the REACH (SVHC) regulations designed to conform with maximized benefit, quality is guaranteed.
MCM Technical services team deals directly through the 3C communication software and R&D laboratory synchronous operation, base on correct information, the problem can be solved rapidly and correctly.Product development and product service process is more important than the manufacturing process.
MCM has respectively established business units in Taipei, Taichung, and Kaohsiung. Overseas, MCM has set up subsidiaries in central and south part of mainland China for the production sales, and construction of layered operating system.Seeking the biggest business opportunities with strategic alliance, with the Asian wide path set sales and service points of joint procurement and overseas marketing. To expand sales positions to global scale.
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
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Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
Industry 4.0 concept is adopted by the application of Clouds and Big Data, IoT and AI technology. Industrial automation line is advanced by connecting hardware with software i.e. real time data collection and maintenance resume. The concept is to administer the intelligent initiative on every aspect of product, equipment, service, management.
1.Operation management is realized by real-time monitoring for temperature, pressure, and currents.
2.IoT and Cloud service is integrated to feature repairing notice, warning reports, error messages, maintenance resume.
3. Monitoring the production line by instant repairing and remote parameters setup.
4. Real time and accurate report for production based on data capture tool and MES/ERP system connected with peripherals equipment..
5. Finding its root cause through analysis of big data, realizing precaution practice and high-efficiency of daily maintenance.
Industry 4.0 concept is adopted by the application of Clouds and Big Data, IoT and AI technology. Industrial automation line is advanced by connecting hardware with software i.e. real time data collection and maintenance resume. The concept is to administer the intelligent initiative on every aspect of product, equipment, service, management.
1.Operation management is realized by real-time monitoring for temperature, pressure, and currents.
2.IoT and Cloud service is integrated to feature repairing notice, warning reports, error messages, maintenance resume.
3. Monitoring the production line by instant repairing and remote parameters setup.
4. Real time and accurate report for production based on data capture tool and MES/ERP system connected with peripherals equipment..
5. Finding its root cause through analysis of big data, realizing precaution practice and high-efficiency of daily maintenance.
TECO cloud networking with mix-power smart chiller are designed with high technology and high quality. used in public large areas such as restaurants, shopping malls, office offices, etc. features:
1. Adopting innovative dual-power inverter compressor system design, IPLV8.5, energy saving more than 40%
2. Equipped with cloud monitoring, large data can be collected by remote energy management system, and statistical calculations to determine the best mode of operation.
3. Dual compressor system with mix-power can provide corresponding output capability, reduce the starts and stops of compressor, and maintain a stable water temperature.
TECO cloud networking with mix-power smart chiller are designed with high technology and high quality. used in public large areas such as restaurants, shopping malls, office offices, etc. features:
1. Adopting innovative dual-power inverter compressor system design, IPLV8.5, energy saving more than 40%
2. Equipped with cloud monitoring, large data can be collected by remote energy management system, and statistical calculations to determine the best mode of operation.
3. Dual compressor system with mix-power can provide corresponding output capability, reduce the starts and stops of compressor, and maintain a stable water temperature.
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