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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
HD886L-High Speed Milling Compound Machine satisfies high accuracy and fine surface requirements of molds and parts machining in aerospace and car industries. HD886L is the first-released in Taiwan that integrates milling and discharging processes on same machine. Adoption of stand column movement structure, linear motor drive, double milling and discharge axes makes two different kinds of operation possible at same machine. This also reduces time in moving and calibrating large molds and parts and thus increases product accuracy.
HD886L-Features
1.Compound Processing Improves Performance：
2.Double Balanced Linear Motor Drive
3.Integrated Cooling System
4.Automatic Double Front Door + Tool Magazine System
5.Multiple Intelligent Equipment
Intelligent software facilitates data exchange which is not affected by router internet connecting change, quick data shift, CAM data converted to ink jet printing graphic, rapid change part number, automatic adaptation of intelligent procedure provides to secure precise positioning. Panel flattening system is equipped, vacuum makes panel even flattening : rotating table, automatic adapt edge not trimmed. Dual CCD system, automatic pulling avoids expansion and contraction to affect precise registration. Its innovative value as below :
Simplified procedures, no need stencil
Jet printing fine legend, LED UV lamp curing immediately
Thick and thin panel can be produced (0.3~4.0 mm)
After printing A side is turned over to print B side, save timing
Complete cleaning system, manual unnecessary to raise nozzle life time
No need sampling, quality of initial print is as same as the last print
High tech electronic ink, output high quality can compare with regular offset printing.
Wider space in frontage is for large and heavy duty like car bumper molds.
Performance is upgraded by 3 axes with high precision linear ways,DD ballscrews,A/C-axis milling head,and built-in 24,000rpm high speed spindle HSK-A63 which is good in high speed light cutting.
FEM optimized structure & thermal insulation avoid deformation caused by ambient temp. and keep accurate & stable.Full covers,sight window,2-stage arm,& air/water guns in front are ergonomic.
4-way chip removal collects chips quickly which saves time to clean and increase convenience.
Back fence & split ladder are safer for users as the ladder folded during process.Door safety locks achieves CE regulation and lets users secured.
Lube unit & oil skimmer retrieve oil to extend the life time and be ECO.
Coolant unit adopts heat exchange to lower refrigerant.
Built-in spindle with less shift and transmission improves efficiency.
Adopting umbrella type servo magazine features low noise, low consumption,and high performance.
HIWIN DATORKER Robot Reducer developed to take advantage of the elastic dynamics of metal. The advantages are as follows:
1. Compact size and lightweight
With smaller and lighter design, HIWIN DATORKER Robot Reducer provides the same levels of torque and reduction ratios as traditional gear device.
2. High-speed reduction ratio
HIWIN DATORKER Robot Reducer provides reduction ratios of 1/50 to 1/120 at the same specification.
3. Minimum backlash
HIWIN DATORKER Robot Reducer is designed with developed by taking the elastic dynamics of metal and eliminated the backlash between the components.
4. High accuracy
Up to 30% of the teeth are engaged to meet high accuracy.
5. High torque capacity
Different from traditional power transmission devices, each tooth is subjected to a much less force providing a high torque capacity.
6. High efficiency
The engaging portion of each tooth is subjected to very little slide motion.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
?The cover lens micro-structure of the OMNI Lens? System controls glare while delivering high-performance light distribution
?Two targeted distributions (wide distribution and forward throw) using precise individual optics
?ES features High efficacy, 110 lumens/watt with up to 19,500 delivered lumens
?Smart Design for Quick Installation
?Optional emergency battery, for a minimum of 90 minutes operation when AC power fails
?Optional Motion Sensor, field-programmable custom settings
?Optional Button-type Photocell, photocell is mounted unobtrusively at the top of the luminaire.
?Vandal/Impact resistance to the highest industry standard IK10 Rating
?Each unit is 100% performance tested after a strenuous 2-hour burn-in period to ensure reliability
?Standard 10-Year Warranty
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
? Intertek ETL verified
? Easy installation into existing signal housings
? Internal conflict monitor prevents simultaneous walk/don’t walk indications
? Hand/person monitoring to accommodate up to 8 units connected in parallel
? Innovative incandescent optical technology
? Wider viewing angle and enhanced uniformity
? Maintains 70% of the initial lumen intensity after 100,000 hours of operation
? Robust hard-coated and UV-stabilized polycarbonate lens for increased longevity against the elements
? Excellent moisture and dust resistance through complete gasket sealing
? Superior thermal management
? Rugged one-piece housing design
?Frame packaging design
? Greater safety and reliability provided by utilizing multiple independent power supplies
? 5-year limited warranty
Environment variable formula is how MCM can become the first brand of the core technology of metal processing industry.
Passed ROHS certification, adhere to the REACH (SVHC) regulations designed to conform with maximized benefit, quality is guaranteed.
MCM Technical services team deals directly through the 3C communication software and R&D laboratory synchronous operation, base on correct information, the problem can be solved rapidly and correctly.Product development and product service process is more important than the manufacturing process.
MCM has respectively established business units in Taipei, Taichung, and Kaohsiung. Overseas, MCM has set up subsidiaries in central and south part of mainland China for the production sales, and construction of layered operating system.Seeking the biggest business opportunities with strategic alliance, with the Asian wide path set sales and service points of joint procurement and overseas marketing. To expand sales positions to global scale.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
Industry 4.0 concept is adopted by the application of Clouds and Big Data, IoT and AI technology. Industrial automation line is advanced by connecting hardware with software i.e. real time data collection and maintenance resume. The concept is to administer the intelligent initiative on every aspect of product, equipment, service, management.
1.Operation management is realized by real-time monitoring for temperature, pressure, and currents.
2.IoT and Cloud service is integrated to feature repairing notice, warning reports, error messages, maintenance resume.
3. Monitoring the production line by instant repairing and remote parameters setup.
4. Real time and accurate report for production based on data capture tool and MES/ERP system connected with peripherals equipment..
5. Finding its root cause through analysis of big data, realizing precaution practice and high-efficiency of daily maintenance.
Industry 4.0 concept is adopted by the application of Clouds and Big Data, IoT and AI technology. Industrial automation line is advanced by connecting hardware with software i.e. real time data collection and maintenance resume. The concept is to administer the intelligent initiative on every aspect of product, equipment, service, management.
1.Operation management is realized by real-time monitoring for temperature, pressure, and currents.
2.IoT and Cloud service is integrated to feature repairing notice, warning reports, error messages, maintenance resume.
3. Monitoring the production line by instant repairing and remote parameters setup.
4. Real time and accurate report for production based on data capture tool and MES/ERP system connected with peripherals equipment..
5. Finding its root cause through analysis of big data, realizing precaution practice and high-efficiency of daily maintenance.
DW-360 Die-Cutting machine is a non-stop process to the LABELMEN, has won a number of patents—Sheeting and the cooling Designing. The DW-360 was innovatively developed and improved from the DW-320 and DW-330 . Our research and development team are carrying on develop innovative design and technology.
Main functions: Hot stamping (Across web, Along web, Foil saver, Foil register), Heated embossing, Die-cutting (Kiss die-cut, Perforation die-cut, Through die-cut), Embossing, Lamination, Hole punch.
Application Areas: Labels for various fields e.g. Everyday Chemicals, Food Packaging, Pharmaceutical, Electronics etc: PSA (Pressure Sensitive Label) as self adhesive label, IML (In Mold Label), Wrapping around label, Booklet label, Multiple layers label, Security label, Blank label etc. And membrane switch and panel, Screen Protective films, Blood tester, Magnetic stripe, Circuit board, RFID etc. And small carton box, Hang tag, Card, Ticket, Lid, Cone etc.
DW-360 Die-Cutting machine is a non-stop process to the LABELMEN, has won a number of patents—Sheeting and the cooling Designing. The DW-360 was innovatively developed and improved from the DW-320 and DW-330 . Our research and development team are carrying on develop innovative design and technology.
Main functions: Hot stamping (Across web, Along web, Foil saver, Foil register), Heated embossing, Die-cutting (Kiss die-cut, Perforation die-cut, Through die-cut), Embossing, Lamination, Hole punch.
Application Areas: Labels for various fields e.g. Everyday Chemicals, Food Packaging, Pharmaceutical, Electronics etc: PSA (Pressure Sensitive Label) as self adhesive label, IML (In Mold Label), Wrapping around label, Booklet label, Multiple layers label, Security label, Blank label etc. And membrane switch and panel, Screen Protective films, Blood tester, Magnetic stripe, Circuit board, RFID etc. And small carton box, Hang tag, Card, Ticket, Lid, Cone etc.
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