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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
VU-620 offers high speed, accuracy, reliable quality. B/C-axis rotary working table and linear guide ways provides high performance. 90% less oil and 80% less electricity than the normal lubrication system and pump motor.The linear guide ways of 3-axis feature low friction and free from stick-and-slip problems.Movable column C-shape structure design provides the best rigidity. Rotary table with one-piece iron casting provides excellent ductility and greater anti-vibration ability. Base slope design and standard with high pressure chip wash down efficiently removes tiny chips and ensure the cleaning of the machine. As for spindle, BBT40 provides a firmer grip to the tools, which prevents tool vibration that affects machining accuracy. Spindle can option with direct type or built-in type. For the customers, VU-620 is a 5-axis machine which is suitable for 3D cutting.
1. Dual Spindle System
Dual spindle design for done-in-one operations. Designed for high precision applications, the integral motor spindle design ensures minimal thermal growth
at high speeds or under heavy cutting loads.
2.Dual Carrier Module
Two carriers operate at the same time efficiently. 3.Upward Dust Extraction System
Dust can be removed and collected in a smaller working area. It’ll be much cleaner than other designs.
4.Magnetic Nozzle Module
The unique magnetic design enhance the production capability and improve tact time. Easy to remove or change the parts during the production.
A: Offline Editing Program
It is part of the post-production process of filmmaking and television production. The cutting path can be easily edited on a personal computer through other drawing software.
B: MES
It’s computerized systems used in manufacturing, to track
and document the transformation of raw materials to finished goods.
C: USB Backup System
Production Traceability.
AXILE G8 is produced to meet various industries needs such as the die & mold, aerospace, automotive and medical industries, its design is based on gantry construction giving the most powerful structure to achieve the best working conditions when machining the complex work pieces.
AXILE G8 is carrying out various tests and data collection to further application research and development. To be able to manufacture smart machines which meet the Industry 4.0 requirements, Buffalo Machinery has developed a series of AXILE Reliability Technology (ART) applications which monitoring the key components and data collection, the real-time machine status monitoring and data analysis can be used as for the purposes of machine components lifetime estimation, production process monitoring and management.
G8 machine can be integrated into the smart factory system to ensure the 24/7 automatic operation without unexpected downtime.
This product replaces the worm and worm gear with a ball screw, so it can improve the overall accuracy and wear resistance, reduce the customer's precision compensation and adjustment time, and increase the overall production efficiency. Through the small slide rail process technology, the development of the smallest slide rails can reduce the space for customers to use and increase the usability of the application. The synchronous engineering concept is adopted for design. The specifications of each part and process are evaluated by the R&D team, so that each structural component can be completely planned in a series, and can be adjusted according to customer needs in the future. This product is made of high-strength aerospace aluminum alloy material, which can effectively reduce the amount of material cutting, reduce the amount of cutting fluid, and the aluminum alloy is light and environmentally friendly and can be recycled to achieve the lowest amount of waste generated.
Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
Chroma 17040 Regenerative Battery Pack Test System is a high precision, efficiency and safety charge/discharge system designed specifically for secondary battery module and pack tests. It has an energy regenerative function to provide clean and stable power back to grid with 90% efficiency to save energy and avoid heat consumption. 17040 have a dual mode switching function that can also switch to battery simulation mode to simulate the characteristics of a real battery for testing motor controller or charger.
Key Features:
- Power range: 60kW~ 300kW
- Maximum voltage/ Output Current: 1000v/ 750A
- Current/voltage measurement accuracy <0.05%FS
- Equipped with multiple voltage and current scales for auto ranging function
- Provide full power or current output between high voltage range (700-1000V) for high-power battery systems
- 2msec current slew rate (-90% ~ 90%), for stricter battery charge and discharge tests
- Uses MOSFET made from SiC material to enhance product endurance
HC3600 is a portable reference standard with high precision for on-site test, it performs accuracy with direct-in current at 0.02%, current clamp CT at highest level at 0.05%. With full color IPC10 touch-screen display conveniently, IP67 rating waterproof/dust proof, optimized software, friendly built-in manual/wiring diagram and lightweight, it passed various tests. HC3600 equips with a powerful core, using quality components with design of protective terminal for safety, complies safety IEC61010-1/CE EN61326 and environmental test. With innovative operating interface/carry easily/safe design, these strong points are far from the impression for traditional reference standard.
1. Up to 61½ digits resolution, high precision measurement,10KSPS sampling rate,fast data acquisition<br />
2. TFT LCD can display numerical readings,long-term trends,measurement histograms and statistical information,help engineers to view measurement data in a simple and unparalleled way, so that they can get useful information faster and record easily.<br />
3. Wide current measurement range from 100 μA to 10 A<br />
4. Dual measurement function, allowing two different measured parameters to be displayed simultaneously, making testing and analysis easy<br />
5. Front and rear panel measurement input terminal for easy ATE system construction, and the terminal socket is integrated terminal blocks that comply with the latest safety regulations<br />
6. Intuitive operation mode, shuttle adjustment control, easy to get started<br />
7. Support multi-language (Traditional, Jane, Japanese, Korean, Chinese, Russian)<br />
8. Complete communication interface: RS-232C, USB device, LAN, optional GPIB, easy to transfer data to PC
400PLUS Series has 3 main designs, unequal flute spacing, unequal helix angle, and special flute geometry. Combined these 3 main advantages, we had tested 400 PLUS, we got the result that using 400PLUS can reduce the burr more efficiently, have the excellent surface, longer tool life, and also improve the chips disposal and get high-efficiency finishing. Moreover, 400PLUS with Speed Tiger own developed coating – ALTIBN, the wear rate of AlTiBN at high temperatures is superior to AlTiN and TiN. Based on the different processed requests, we offer 400PLUS not only for general application, but also for exotic materials with high performance (e.g., Titanium alloy, and Nickel/Inconel alloy) to satisfy the customers’ demands.
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
Teco develops special motor for steel plant. We developed a new generation of ring motor, which is more suitable for harsh working conditions of temperature and humidity in steel rolling process.
1.Apperance
High level enclosure IP66 and ring rib enclosure prevents the accumulation of scale dust, especially suitable for harsh conditions at steel plants.
2.Waterproof
Special design for frame and bracket,bearing design,shaft seal design,splashing waterproof cover design.
3.Performance
1)High insulation level: Winding design with H-grade high temperature resistant insulation material, meeting the needs of high temperature environment.
2) Temperature rise: In natural cooling can reach B temperature rise.
3)Over load: 250% 60s at constant torque.
4. Strict test standards
1) Accurately verify the torque output at each operating point. The temperature rise test complies with S1 continuous operation.
2) The PDIV surge test results are higher than the NEMA inverter motor specifications.
Teco develops special motor for steel plant. We developed a new generation of ring motor, which is more suitable for harsh working conditions of temperature and humidity in steel rolling process.
1.Apperance
High level enclosure IP66 and ring rib enclosure prevents the accumulation of scale dust, especially suitable for harsh conditions at steel plants.
2.Waterproof
Special design for frame and bracket,bearing design,shaft seal design,splashing waterproof cover design.
3.Performance
1)High insulation level: Winding design with H-grade high temperature resistant insulation material, meeting the needs of high temperature environment.
2) Temperature rise: In natural cooling can reach B temperature rise.
3)Over load: 250% 60s at constant torque.
4. Strict test standards
1) Accurately verify the torque output at each operating point. The temperature rise test complies with S1 continuous operation.
2) The PDIV surge test results are higher than the NEMA inverter motor specifications.
The solution aims to facilitate the process of EV battery reuse, and strive towards a circular economy. Based on our hardware, and also applying big data and AI technology, it takes only 60 seconds to evaluate State of Health of used EV batteries, and the accuracy is over 92%. The results can be used as references to determine the suitable 2nd-life application, ex, energy storage system or emergency light. Compared to traditional evaluation method that takes 4 hours, our solution saves 99% of evaluation cost, including battery test equipment implementation and electricity usage cost. As cost is the bottleneck of EV popularity, we believe our solution significantly reduces battery cost, and will be a revolution for EV industry. We will focus on China, which owns the majority of EV market. Our main target customers are EV battery makers, EV manufacturers, and used car sellers.
The solution aims to facilitate the process of EV battery reuse, and strive towards a circular economy. Based on our hardware, and also applying big data and AI technology, it takes only 60 seconds to evaluate State of Health of used EV batteries, and the accuracy is over 92%. The results can be used as references to determine the suitable 2nd-life application, ex, energy storage system or emergency light. Compared to traditional evaluation method that takes 4 hours, our solution saves 99% of evaluation cost, including battery test equipment implementation and electricity usage cost. As cost is the bottleneck of EV popularity, we believe our solution significantly reduces battery cost, and will be a revolution for EV industry. We will focus on China, which owns the majority of EV market. Our main target customers are EV battery makers, EV manufacturers, and used car sellers.
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