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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
SA-202CD is developed by adopting ISO Standards and Directives of CE and PED. To be applicable for all industries, it is designed in oil-less, clean air, less space and combination cabinet type which allows air dryer and air compressor to be purchase separately.
SA-202CD features:
1. Fireproof and sound-absorbing material is adopted to reduce noise. Noise level is lower than 64dB.
2. Both air dryer unit and air compressor unit are designed the to be detachable, easy to connect with each other if needed.
3. Keep low temperature and protect your pneumatic equipment, air cooler located in front of motor, heat will take away while the air is suck into motor.
4. The molecular sieves that inside the dryer are purged by the compressed air generated by itself, which enable molecular sieves to be refreshable, and achieve lower dew point (under -40oC).
5. It designed the deflector under machine base, increase air flow rate and reduces the heat.
6. Stainless steel air tank to avoid rusting.
Product design:
TECO Release IE3 high-efficiency flameproof motor, snatch the market of the high-efficiency motors with explosion-proof.
Safety:
The product has a non-conductive explosion fan, and it does not produce sparks and overheating when the motor is start-up and operation status.
Carbon reduction:
Can be used with the inverter and exactly control the motor to save energy.
Convenient Option:
Multiple Application Transformation Package (vibration test, temperature test design, brake, change pole, Encoder ..), increases the convenience of customer.
The dual-frequency design is available in 50Hz and 60Hz countries. CSA explosion-proof certification is also suitable for North American mining areas, chemical environment, and the above characteristics make it possible to comply with local regulations regardless of which area is sold.
MH-400PLUS offers simple operation and versatile machining job areas. It can be applied to machining components at areas of watchmaking, automotive or motorcycle, 3C components, and aircraft
The design is based on the experience of HMC customer feedback, CAE finite element, light weight and high rigidity. All components are QC testified, with calibration test, as well as the machining test. All data is recorded on the SOP for tracking.
MH-400PULSDesign highlights
High acceleration.
High and low support rails at column design.
Direct-drive spindle.
X/Y/Z–axis feed rate 48/48/48 m/min.
Roller type guide ways design.
Chip discharged at middle position of machine.
Servo-control APC offers 180 degree pallet change.
Can offer oil-cooling at ballscrew and servo motor seat.
Absolute encoding servo system
Work table can work pneumatic-hydraulic adapter for fixture.
Optimization on the parameter.
VU-620 offers high speed, accuracy, reliable quality. B/C-axis rotary working table and linear guide ways provides high performance. 90% less oil and 80% less electricity than the normal lubrication system and pump motor.The linear guide ways of 3-axis feature low friction and free from stick-and-slip problems.Movable column C-shape structure design provides the best rigidity. Rotary table with one-piece iron casting provides excellent ductility and greater anti-vibration ability. Base slope design and standard with high pressure chip wash down efficiently removes tiny chips and ensure the cleaning of the machine. As for spindle, BBT40 provides a firmer grip to the tools, which prevents tool vibration that affects machining accuracy. Spindle can option with direct type or built-in type. For the customers, VU-620 is a 5-axis machine which is suitable for 3D cutting.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
Chroma 17040 Regenerative Battery Pack Test System is a high precision, efficiency and safety charge/discharge system designed specifically for secondary battery module and pack tests. It has an energy regenerative function to provide clean and stable power back to grid with 90% efficiency to save energy and avoid heat consumption. 17040 have a dual mode switching function that can also switch to battery simulation mode to simulate the characteristics of a real battery for testing motor controller or charger.
Key Features:
- Power range: 60kW~ 300kW
- Maximum voltage/ Output Current: 1000v/ 750A
- Current/voltage measurement accuracy <0.05%FS
- Equipped with multiple voltage and current scales for auto ranging function
- Provide full power or current output between high voltage range (700-1000V) for high-power battery systems
- 2msec current slew rate (-90% ~ 90%), for stricter battery charge and discharge tests
- Uses MOSFET made from SiC material to enhance product endurance
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
External Dimension：
Though the current AGV is smaller, it can still operate efficiently, optimize the production rate, reduce the total cost, boost up company’s overall economy under ill conditions.(volume:570x416x200mm)
Way to Freight：
SYR-100 focuses on customizable loading system. Thus, it has shorter heights to reach convenience of custom-addition of material racks.
Navigation：
Using flexible magnetic bars only requires to imbed magnetic bars & RFID on the ground. AGV would read information from magnetic bars and follow instructions of RFID. It can not only avoid misleading problems of colored tape, but also much cheaper.
Steering Control：
We use rear-engine & differential for better control of AGV.
maximum loading：100kgw.
Obstacle Avoidance：
Ultrasound wave as main way to avoid obstacle, bumper strips as auxiliary system
HIWIN Super Z ballscrew adopts optimized structure and tangential recirculation device and serves for industries such as semiconductor, medical, photoelectric equipment, single-axis robots etc. It can satisfy customer’s different demands.
1.Smooth and Low Noise
The tangential recirculation loop decreases the impact force, Super Z performs high speed, smooth and low noise.
2.Compact Design
The Super Z patented recirculation loop is formed by the unique recirculation part and the optimized nut structure which fulfill the demands of high accuracy and compact nut diameter.
3.Long Service Life
By innovative structural tech and recirculation loop, Super Z maximizes number of balls contained in the nut, extending 70% of service life.
4.Environment Friendly
Low frictional resistance of the nut working reduces energy loss. Super Z adopts new production skill, has better efficiency to achieve shorter lead time. Super Z meets the demand of energy saving, waste reduction and environmental protection.
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
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Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
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MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
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Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
● Ultra premium efficiency, meet IEC Std. IE5, and suitable for VFD operation.
● Ultra premium efficiency, energy conservation and carbon reduction, green product to reduce the full life cycle cost.
● The motor is equipped with an intelligent system to monitor operating characteristics.
● High response characteristics suitable for All-electric Injection Molding Machine
● Reduce the volume and weight by more than 40% compared to conventional motors.
● Low noise, low vibration, low temperature rise, longer operation life.
● Module design, mounting dimension per IEC, JIS, CNS standard, is easy for interchangeability.
● Product process and material meet RoHS, REACH and other EU environmental directives. The production plant was IATF16949, ISO 9001, ISO 14001, OHSAS 18001, TOSHMS certification; product complies with CE safety norms.
● Ultra premium efficiency, meet IEC Std. IE5, and suitable for VFD operation.
● Ultra premium efficiency, energy conservation and carbon reduction, green product to reduce the full life cycle cost.
● The motor is equipped with an intelligent system to monitor operating characteristics.
● High response characteristics suitable for All-electric Injection Molding Machine
● Reduce the volume and weight by more than 40% compared to conventional motors.
● Low noise, low vibration, low temperature rise, longer operation life.
● Module design, mounting dimension per IEC, JIS, CNS standard, is easy for interchangeability.
● Product process and material meet RoHS, REACH and other EU environmental directives. The production plant was IATF16949, ISO 9001, ISO 14001, OHSAS 18001, TOSHMS certification; product complies with CE safety norms.
Direct drive allows responsive speed variation and eliminates gear reducer
1. Gear box reduces efficiency by 10~20%; no routine oil change & service required
2. Responsive speed change enhances wave making effect
Highly effective power supply stabilization and control
1. Motor speed and life unaffected by unstable power supply
2. Lightning surge protection and EMI/EMC suppression
Automatic speed control greatly reduces operation costs
1. Oxygen, wind speed and ambient light/temp. sensors integrated to control aerobic effect as power is in proportion to the cube of shaft speed per affinity laws
IOT system to enable remote control & big data analytics
Quick & overall view of pond and aerator status via mobile app
Advanced anti-corrosion treatment to enhance aerator life-span
Multiple patents to increase aerator life-span and prevent counterfeits
Direct drive allows responsive speed variation and eliminates gear reducer
1. Gear box reduces efficiency by 10~20%; no routine oil change & service required
2. Responsive speed change enhances wave making effect
Highly effective power supply stabilization and control
1. Motor speed and life unaffected by unstable power supply
2. Lightning surge protection and EMI/EMC suppression
Automatic speed control greatly reduces operation costs
1. Oxygen, wind speed and ambient light/temp. sensors integrated to control aerobic effect as power is in proportion to the cube of shaft speed per affinity laws
IOT system to enable remote control & big data analytics
Quick & overall view of pond and aerator status via mobile app
Advanced anti-corrosion treatment to enhance aerator life-span
Multiple patents to increase aerator life-span and prevent counterfeits
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