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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Ball screw has been already applied in kinds of position and measurement machines at precise technology and precise machine industries. And the electric grippers have already become big roles in the process of precise machines.
The following are main demands for miniature ball screw for the electric gripper.
1. High accuracy: With 3D bridge design, XCKX0402 can get outstanding operation. With the special engineering materials, the circulation system can absorb the noise during the operation. With unique circulation design, it can get higher rigidity and better control on thermal deformation. With these characteristics, XCKX0402 can get stable performance and accuracy in rotating.
2. Longer travel distance and wider range: With XCKX0402, the electric gripper can reach better speed and distance in low RPM. Because of the unique modeling, It can reduce the space to increase the flexibility for machines.
Regarding the above demands, this is why XCKX0402 exists.
This product replaces the worm and worm gear with a ball screw, so it can improve the overall accuracy and wear resistance, reduce the customer's precision compensation and adjustment time, and increase the overall production efficiency. Through the small slide rail process technology, the development of the smallest slide rails can reduce the space for customers to use and increase the usability of the application. The synchronous engineering concept is adopted for design. The specifications of each part and process are evaluated by the R&D team, so that each structural component can be completely planned in a series, and can be adjusted according to customer needs in the future. This product is made of high-strength aerospace aluminum alloy material, which can effectively reduce the amount of material cutting, reduce the amount of cutting fluid, and the aluminum alloy is light and environmentally friendly and can be recycled to achieve the lowest amount of waste generated.
For industry 4.0, configured auto flow as feeding →plug-via →C side soldering →turn over →S side soldering →hanging type oven →collecting. Original printing & baking each 3 times, simplified inline 3 printing with baking once to raise efficiency, initial innovation to be the most sales competitive product, its innovative value as below.
4 CCD registering panel & screen to reduce setup time for change material
Combined transfer technology, both thick or thin panel can be produced (0.3 ~ 4.0 mm)
2 systems for feeding & screen alignment, achieve precision & fast change line.
2 machines plug-via connecting with synchronous in / outlet.
Enhance clamp power 50%, simultaneous pulling X/Y direction for precise registering.
Screen up down driven by electric-cylinder, six power steering mechanism
Screen micro adjustment is digitalized control with displacement function
3 guided cylinders strengthen squeegee pressure up to 147 kg.
TLCU-660 laser machine is a dual wavelength laser system, including UV and CO2 laser, useful in various laser processing. The design of TLCU-660 can be for 5G PCB’s requirement for large panels and special material laser processing. The laser processing can directly drill the copper foil without chemical processing, provide the green manufacturing for the PCB industry. HMI & TLM allows customers to monitor machine status and processing analysis for smart manufacturing factories.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
3W series are special purpose power chucks with innovative ball lock design for gripping tapered casting parts, with self-centering function. 3W can grip the work piece in radial direction and then pull down simultaneously. Gripping on forging or casting part with taper up to 20°, Jaw equalizing: 5° Max. Anti-dust , seal proof and easy to maintain.<br />
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3W is a power chuck with self-centering function<br />
Grip the work piece in radial direction and then pull down simultaneously.<br />
Gripping on forging or casting part with taper up to 20°<br />
Jaw equalizing: 5°Max.<br />
Anti-dust and Seal proof for cutting fluid, easy to maintain.<br />
<br />
The 3W power chuck offers an optional on/off feature which allows an easy change from centralizing to compensating (3W-C). 3W-C can offered centralizing and compensating function.
HIWIN Super Z ballscrew adopts optimized structure and tangential recirculation device and serves for industries such as semiconductor, medical, photoelectric equipment, single-axis robots etc. It can satisfy customer’s different demands.
1.Smooth and Low Noise
The tangential recirculation loop decreases the impact force, Super Z performs high speed, smooth and low noise.
2.Compact Design
The Super Z patented recirculation loop is formed by the unique recirculation part and the optimized nut structure which fulfill the demands of high accuracy and compact nut diameter.
3.Long Service Life
By innovative structural tech and recirculation loop, Super Z maximizes number of balls contained in the nut, extending 70% of service life.
4.Environment Friendly
Low frictional resistance of the nut working reduces energy loss. Super Z adopts new production skill, has better efficiency to achieve shorter lead time. Super Z meets the demand of energy saving, waste reduction and environmental protection.
(1)Full-featured design [A] European, American, Japanese standard tool can be used; [B] The rotation design can be adjusted to the best point of application according to the angles applicable to the tool, blade, bar mounting or dismounting, and used after positioning and tightening. [C] The body(carrier) structure has strong rigidity and impact resistance. The conventional angles of 45, 90 and 180 degrees are all verified by the stress destruction test, and the endurance intensity exceeds 1258Nt.(2)Customized simplification: [A] Large-size and small-size tool only need to be replaced with carriers and sleeves or kits; [B] Non-universal tool or new tool to change the size of the sleeve or sleeve diameter or gradation design, change the position of the carrier screw hole can be applied, a high degree of customization. (3) Single product standardization: [A] Single carrier size; [B] Users can freely change sleeves or kits.
Environment variable formula is how MCM can become the first brand of the core technology of metal processing industry.
Passed ROHS certification, adhere to the REACH (SVHC) regulations designed to conform with maximized benefit, quality is guaranteed.
MCM Technical services team deals directly through the 3C communication software and R&D laboratory synchronous operation, base on correct information, the problem can be solved rapidly and correctly.Product development and product service process is more important than the manufacturing process.
MCM has respectively established business units in Taipei, Taichung, and Kaohsiung. Overseas, MCM has set up subsidiaries in central and south part of mainland China for the production sales, and construction of layered operating system.Seeking the biggest business opportunities with strategic alliance, with the Asian wide path set sales and service points of joint procurement and overseas marketing. To expand sales positions to global scale.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Precise CCD alignment, depth control drilling accuracy to apply for high end PCB back-drill & depth control drilling process.
3.X Y traveling speed enhance to 60M/min, Z speed 30M/min, 6 spindles controlled independently.
4.Linear motor applied, operating silently without back gape problem.
5.BBD+CBD ensure bit detection quality.
6.Step-drilling function to reduce broken bit problem. Quick drilling function to reduce the non-working distance to enhance working efficiency.
7.Available to adapt to customer’s monitoring system to analyzing productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides with efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas locally and quickly.
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Precise CCD alignment, depth control drilling accuracy to apply for high end PCB back-drill & depth control drilling process.
3.X Y traveling speed enhance to 60M/min, Z speed 30M/min, 6 spindles controlled independently.
4.Linear motor applied, operating silently without back gape problem.
5.BBD+CBD ensure bit detection quality.
6.Step-drilling function to reduce broken bit problem. Quick drilling function to reduce the non-working distance to enhance working efficiency.
7.Available to adapt to customer’s monitoring system to analyzing productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides with efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas locally and quickly.
HIWIN Mikrosystems cre, an absolute resolver direct drive motor.
●Convenience：Integrate of motors/resolver/decoding technology.
●Reliable：Improve fouling resistant and product reliability.
●Economic：Patented geometry and analytical method achieve higher Price-performance ratio.
Creative Design
1. Patented geometry design reduces 20% of manufacturing cost.
2. Position analysis algorithm with resolution of 0.0004°
3. Digital output enhances signal accuracy/anti-interference ability.
Create value
1. No need of zero return - improve 30% of production efficiency.
2. Mechanical resolver - resistant to water/oil/dust pollution.
3. Diversified products/production processes - meet various requirements of different applications.
Create the future
1. Large hollow shaft - facilitates multi-axis, complex wiring/saves 20% of space.
2. Direct drive - no wear with 50% of part loss rate reducing.
3. High-efficient direct drive motor - enhances power utilization/reduces energy consumption.
HIWIN Mikrosystems cre, an absolute resolver direct drive motor.
●Convenience：Integrate of motors/resolver/decoding technology.
●Reliable：Improve fouling resistant and product reliability.
●Economic：Patented geometry and analytical method achieve higher Price-performance ratio.
Creative Design
1. Patented geometry design reduces 20% of manufacturing cost.
2. Position analysis algorithm with resolution of 0.0004°
3. Digital output enhances signal accuracy/anti-interference ability.
Create value
1. No need of zero return - improve 30% of production efficiency.
2. Mechanical resolver - resistant to water/oil/dust pollution.
3. Diversified products/production processes - meet various requirements of different applications.
Create the future
1. Large hollow shaft - facilitates multi-axis, complex wiring/saves 20% of space.
2. Direct drive - no wear with 50% of part loss rate reducing.
3. High-efficient direct drive motor - enhances power utilization/reduces energy consumption.
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