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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
The body material is made of FC30 casting, to achieve the best rigidity and vibration-absorbing capacity and ensure the machining accuracy always.It adopt ballscrew in accordance with linear guideway’s extension direction parallel to axial of ballscrew, and it can make machining more stable and improve structure’s strength to achieve the excellent machining accuracy.Stroke by using servo motor in accordance with driver thru coupling to connect ballscrew, then it can do precision multi-stage stroke control.Participating product is suitable for bicycle, auto parts, bathroom fittings, gate valve industries, etc.Our company’s oversea market includes China, India, Thailand, Indonesia, Mexico, South Africa, Turkey and Europe area. The brand, simple line pattern with uniqueness and high quality. It deeply within supply chain, distributors, and customer’s mind. Customer can easy to distinguish our logo that represents professional and fully satisified with customer’s requirement.
Product design:
TECO Release IE3 high-efficiency flameproof motor, snatch the market of the high-efficiency motors with explosion-proof.
Safety:
The product has a non-conductive explosion fan, and it does not produce sparks and overheating when the motor is start-up and operation status.
Carbon reduction:
Can be used with the inverter and exactly control the motor to save energy.
Convenient Option:
Multiple Application Transformation Package (vibration test, temperature test design, brake, change pole, Encoder ..), increases the convenience of customer.
The dual-frequency design is available in 50Hz and 60Hz countries. CSA explosion-proof certification is also suitable for North American mining areas, chemical environment, and the above characteristics make it possible to comply with local regulations regardless of which area is sold.
In response to the future of mercury-free, save energy, green process and smart manufacture, we use UV LED to replace traditional mercury UV lamp. The UV LED machine is designed for PCB process with many smart features and developed mechanisms that satisfies almost requirements of mercury-free, low-energy, environmental protection, longer life, significantly reduce production costs.
Our machines focus on UV LED high efficiency energy saving module, precision alignment and many more features. In order to connect with domestic product chain, energy saving exposure equipment and technical applications are encouraged to develop that are the effective solution for green process and lack of energy in the future.
1. The exposure light source use UV LED to replace traditional UV lamp that save 90% of energy.
2.Using communication mode to compensate LED brightness quality.
3. Automatic energy calibration and compensation, uniformity can automatic calibration to above 90%
GA series has Direct Force design on the concept of X/Y axes linear guideway blocks keep staying in straight line. GA series is suitable for the precision mold cutting within small/medium stroke. AccuteX controller is 100% self-developed by core-technologies of R&D team. We can provide the best support in any modifications. AccuteX controller is based on Windows CE system. AccuteX machine is capable with industry 4.0 who has M2M protocol to collaborate with Robots and other machines. Flexible Real-time production can be made by Intelligent Manufacturing Integration System to meet full-automation demand. According to different wire diameters, corner angles, arc radius and thicknesses, AccuteX controller optimizes parameters for the best cutting efficiency with high accuracy. New generation of Lead-In/Lead-Out function is available for Tungsten Carbide. The wire mark is 2μm after 3 cuts by 40mm thickness which improving mold quality and saving second time polishing hours.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
In terms of the processing equipment or general assembly fixture equipment, the most commonly used traditional clamping cylinder type is a rotary clamp cylinder that synchronously moves downwardand then pressesduring a 90-degree rotation, and has a rotary down section and a down pressure section. In the two-stage operation, there is a large demand for the operation space, while the HGR Rotary Clamp Cylinderdirectly rotates 90° at the highest point during operation, and it directly performs the downward pressure stroke. Compared with the traditional rotary lower downward pressure cylinder that needs to move down synchronously in the rotation section, the product needs less space for rotating down, so it saves nearly 50% of space requirements.The rotating direction is divided into two directions: right turn (HGR) and left turn (HGL). Customers can select the device according to the actual clamping position.
The internal sensing of the FC is designed as a heater sandwiched between two sensor wafers. The heater is powered and heated. The temperature at which no fluid flows through is symmetrically distributed around the heater. With the fluid flowing through the heater, the temperature becomes asymmetrical.This product uses this principle to measure the flow rate of the fluid.
This product can be used in various fields such as gas flow management, flow confirmation, welding gas flow management, various leak inspections, purge gas flow monitoring and adsorption confirmation, and so on.By the monitoring of the flow meter LCD data display, customers can prevent the equipment from reducing its operating efficiency due to the consumption of gas, so as to achieve the effect of saving the energy of air pressure.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
Commercial air conditioners are mainly used in public large areas such as restaurants, shopping malls, office offices, etc. The power consumption of the unit is large, and the demand for air-conditioning varies greatly. There is often a problem of excessive energy generation caused by excessive cooling.<br />
TECO commercial inverter water-cooled air conditioners are designed with high technology and high quality. The innovative double-inverter compressor system is used to adjust the compressor refrigeration output according to the cooling demand of the environment.<br />
features:<br />
1. Adopting innovative dual-power inverter compressor system design.<br />
2. Exclusive intelligent dual-power control, high efficiency fan, optimized heat exchanger design, energy saving more than 35%.<br />
3. Adopt environmentally friendly refrigerant R-410A, with networked remote monitoring and energy management system to create the most effective energy saving and energy saving management.
Commercial air conditioners are mainly used in public large areas such as restaurants, shopping malls, office offices, etc. The power consumption of the unit is large, and the demand for air-conditioning varies greatly. There is often a problem of excessive energy generation caused by excessive cooling.<br />
TECO commercial inverter water-cooled air conditioners are designed with high technology and high quality. The innovative double-inverter compressor system is used to adjust the compressor refrigeration output according to the cooling demand of the environment.<br />
features:<br />
1. Adopting innovative dual-power inverter compressor system design.<br />
2. Exclusive intelligent dual-power control, high efficiency fan, optimized heat exchanger design, energy saving more than 35%.<br />
3. Adopt environmentally friendly refrigerant R-410A, with networked remote monitoring and energy management system to create the most effective energy saving and energy saving management.
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