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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
The latest Sun Firm CST-46160 is a horizontal CNC precision lathe offering high flexibility and processing efficiency. Our specially designed spindle accommodates up to two sets of mandrels at the front and back, which is perfect for processing long tubes or bars. The turret is designed to fit the rigid platform-type rail structure, providing the best balance between high cutting resistance and processing efficiency. The design of the body structure is complete and the interface is taken into account in advance. It can support the robot arm, the automatic power system as well as the power turret and lead to a more efficient treatment, bringing us win-win benefits.
CST-46160 is a very efficient machine that can meet all kind of requirements for multi-task and complex machining, shorten processing time and reduce part clamping errors. It can be installed with FANUC, SIEMENS, FAGOR control devices, satisfying customer's needs and becoming more user-friendly.
L&L LLS multi-axis complex machining center, is targeting plastic rubber machinery and its functions exceed customer needs:
a.High efficiency:Reduce the number of times of machining twice, reduce tool interference, and reduce work time by 50%.
b.Stable and reliable:Bed structure patent, one-piece casting, μ-level scraping process to ensure accuracy and stability.
c.Human factors, design aesthetics:Programmable tailstock, hydraulic center frame, independent chip removal device, programmable automatic door, high speed splash screen, full cover sheet metal design.
d.Green and environmental protection:Full-cover design reduces the leakage of coolant, the design of the coolant collect plate for bed base, and the addition design of oil mist collector to reduce oil and gas pollution.
The body material is made of FC30 casting, to achieve the best rigidity and vibration-absorbing capacity and ensure the machining accuracy always.It adopt ballscrew in accordance with linear guideway’s extension direction parallel to axial of ballscrew, and it can make machining more stable and improve structure’s strength to achieve the excellent machining accuracy.Stroke by using servo motor in accordance with driver thru coupling to connect ballscrew, then it can do precision multi-stage stroke control.Participating product is suitable for bicycle, auto parts, bathroom fittings, gate valve industries, etc.Our company’s oversea market includes China, India, Thailand, Indonesia, Mexico, South Africa, Turkey and Europe area. The brand, simple line pattern with uniqueness and high quality. It deeply within supply chain, distributors, and customer’s mind. Customer can easy to distinguish our logo that represents professional and fully satisified with customer’s requirement.
TECO-AFHH satisfies the international standard NEMA PREMIUM EFFICIENCY. It is based on the requirements of improving efficiency, improved structural rigidity and reduced energy consumption. Customers can diagnose the reliability and safety of the motor at any time by intelligent device, effectively avoiding stuff’s danger or loss caused by emergency shutdown.
The characteristics of the product are as followings:
1.High power density & Energy Saving.
2.The product satisfies the NEMA Premium efficiency.
3.Improved structural rigidity and the cooling capacity by optimizing the mechanical design.
4.Reduced operating cost and environmental pollution.
5.IP65 protection design.
6.Using intelligent control system, customer can monitor real-time motor operating conditions.
7.AFHH is a customer oriented general purpose motor.
8.Motors broadly meet the standards of the world.
9.Short delivery.
10.ISO-9001 and ISO-14001 certifications, etc.
11.Global technical support services.
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
*Industry leading 160 lm/W luminaire efficacy
*Low glare, high uniformity second optics available to meet CIE140/EN 13201-3-2015/BS 5489 P, C class requirements and G3 above glare rating for all kinds of roadways
*Luminaire ENEC Safety mark certified by TUV-SUD laboratory
*Easy grab by single hand
*5 secs tool-free quick access
*3.5kg light weight
*Passed the max. IK10 impact resistant rating, and IP66 waterproof tests. Provide the best outdoor reliability and durability
*Build in Sensor Ready technology LED driver with the ability for all kinds of IoT devices and Smart City applications
*Finless and elegant design to have the minimized aerodynamic resistance and optimized heat dissapation
*Products are compliant with RoHS, REACH directives
*98.4% WEEE recycling rate design for earth environmental sustainability
3W series are special purpose power chucks with innovative ball lock design for gripping tapered casting parts, with self-centering function. 3W can grip the work piece in radial direction and then pull down simultaneously. Gripping on forging or casting part with taper up to 20°, Jaw equalizing: 5° Max. Anti-dust , seal proof and easy to maintain.<br />
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3W is a power chuck with self-centering function<br />
Grip the work piece in radial direction and then pull down simultaneously.<br />
Gripping on forging or casting part with taper up to 20°<br />
Jaw equalizing: 5°Max.<br />
Anti-dust and Seal proof for cutting fluid, easy to maintain.<br />
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The 3W power chuck offers an optional on/off feature which allows an easy change from centralizing to compensating (3W-C). 3W-C can offered centralizing and compensating function.
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
LV INTERNATIONAL CO., LTD is one of the largest carbide end mill manufacturer in Taiwan with extensive experience in the field of manufacturing and marketing.
In order to offer better service, we also can produce special tools according to customer’s demand in related industries.
The features of 884L-Z
a.Excellent wear resistance and tensile strength by adopting high-quality carbide rod.
b.The tool vibrations are canceled by making the unequal division at the bottom of the blade.
c.The variable design reduces operating vibrations. It provides stable, high-speed milling ability and excellent tool life. Moreover, it provides incredible cutting performance on side milling. Especially suitable for finishing, also improving the surface precision workpiece. It not only applies to Stainless Steel but also applies to Tool Steel, Alloy Steel, and medium hardness materials.
LV INTERNATIONAL CO., LTD is one of the largest carbide end mill manufacturer in Taiwan with extensive experience in the field of manufacturing and marketing.
In order to offer better service, we also can produce special tools according to customer’s demand in related industries.
The features of 884L-Z
a.Excellent wear resistance and tensile strength by adopting high-quality carbide rod.
b.The tool vibrations are canceled by making the unequal division at the bottom of the blade.
c.The variable design reduces operating vibrations. It provides stable, high-speed milling ability and excellent tool life. Moreover, it provides incredible cutting performance on side milling. Especially suitable for finishing, also improving the surface precision workpiece. It not only applies to Stainless Steel but also applies to Tool Steel, Alloy Steel, and medium hardness materials.
1.Machine model developed in all new concept “full servo direct-drive with data-control” complying with “Industry 4.0”.
2.Basing on the German SPS [fully automated,high-speed accuracy] mechanic-engineering tech. and the mature industry markets habitualized by it,now imported by ATMA with modern tech. to redesign it with functions matter quality all data-controlled ,memorized/recalled
/reproduced,for easier quality control ,skipping the reliance on skillful or high-level labor.Also to cut down massive mechanical links resulting to simplified mechanism thus faster manufacturing and assemblies,upgrades value also controls costs.
3.Supply to high-end customers demanding uniform control on global product quality apply by using this model to produce their high level/quality products,such as top-brand automotive dashboards,large global sport garments,government/bank security cards,fine art porcelain wares, luxury goods packing,flexible circuits/health & security protection sensors,etc.…
1.Machine model developed in all new concept “full servo direct-drive with data-control” complying with “Industry 4.0”.
2.Basing on the German SPS [fully automated,high-speed accuracy] mechanic-engineering tech. and the mature industry markets habitualized by it,now imported by ATMA with modern tech. to redesign it with functions matter quality all data-controlled ,memorized/recalled
/reproduced,for easier quality control ,skipping the reliance on skillful or high-level labor.Also to cut down massive mechanical links resulting to simplified mechanism thus faster manufacturing and assemblies,upgrades value also controls costs.
3.Supply to high-end customers demanding uniform control on global product quality apply by using this model to produce their high level/quality products,such as top-brand automotive dashboards,large global sport garments,government/bank security cards,fine art porcelain wares, luxury goods packing,flexible circuits/health & security protection sensors,etc.…
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