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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
LIWIN residence elevator has a 10-year national patent. This product can effectively reduce the installation space and maximize the efficiency of the cabin space. The door not only can be up to 100 cm in width and is suitable for all kinds of residences, bnt also equipped with high-efficiency dedicated host, with the control system of microcomputer technology, showing the most energy-efficient and most comfortable running quality. With the technology of this elevator, the company is leading the industry, challenging the highest standards in the industry, continuous research, continuous innovation, providing consumers with the safest elevators, and demanding the most comfortable and the most beautiful ride. The safety device is fully compliant with Taiwan's CNS regulations. And many years ago, Liwin obtained three international certifications such as ISO-9001, 14001 and OHSAS-18001, which is the most exquisite, safest and highest quality residence elevator in the elevator industry.
The NT-series Intelligent CNC Multi-tasking Machine has high rigidity structure design by CAE analysis with quality engineering which has been considered the geometry and the physical properties of the design. The boxway type one-piece 30?slant bed offers perfect stiffness and lower vibration to deliver much heavier cutting with a smaller footprint. The NT-series are highly flexible and wide range of options allows equip living tool, Y-axis or sub-spindle in the same floor space for various application demands to increase overall performance of machining efficiency and save the manpower. Modular design concept provides subsequent modify and extend ability. To approach Industry 4.0, Campro IIoT systems represent the first step in the smart manufacturing, provide Machine Health Predictive Analytics, Online Machine Monitoring, Machine Operating Monitoring, and Remote Control & Program Transmission support Mobile APP to provide offsite connection.
SA-202CD is developed by adopting ISO Standards and Directives of CE and PED. To be applicable for all industries, it is designed in oil-less, clean air, less space and combination cabinet type which allows air dryer and air compressor to be purchase separately.
SA-202CD features:
1. Fireproof and sound-absorbing material is adopted to reduce noise. Noise level is lower than 64dB.
2. Both air dryer unit and air compressor unit are designed the to be detachable, easy to connect with each other if needed.
3. Keep low temperature and protect your pneumatic equipment, air cooler located in front of motor, heat will take away while the air is suck into motor.
4. The molecular sieves that inside the dryer are purged by the compressed air generated by itself, which enable molecular sieves to be refreshable, and achieve lower dew point (under -40oC).
5. It designed the deflector under machine base, increase air flow rate and reduces the heat.
6. Stainless steel air tank to avoid rusting.
HIWIN DATORKER Robot Reducer developed to take advantage of the elastic dynamics of metal. The advantages are as follows:
1. Compact size and lightweight
With smaller and lighter design, HIWIN DATORKER Robot Reducer provides the same levels of torque and reduction ratios as traditional gear device.
2. High-speed reduction ratio
HIWIN DATORKER Robot Reducer provides reduction ratios of 1/50 to 1/120 at the same specification.
3. Minimum backlash
HIWIN DATORKER Robot Reducer is designed with developed by taking the elastic dynamics of metal and eliminated the backlash between the components.
4. High accuracy
Up to 30% of the teeth are engaged to meet high accuracy.
5. High torque capacity
Different from traditional power transmission devices, each tooth is subjected to a much less force providing a high torque capacity.
6. High efficiency
The engaging portion of each tooth is subjected to very little slide motion.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
External Dimension：
Though the current AGV is smaller, it can still operate efficiently, optimize the production rate, reduce the total cost, boost up company’s overall economy under ill conditions.(volume:570x416x200mm)
Way to Freight：
SYR-100 focuses on customizable loading system. Thus, it has shorter heights to reach convenience of custom-addition of material racks.
Navigation：
Using flexible magnetic bars only requires to imbed magnetic bars & RFID on the ground. AGV would read information from magnetic bars and follow instructions of RFID. It can not only avoid misleading problems of colored tape, but also much cheaper.
Steering Control：
We use rear-engine & differential for better control of AGV.
maximum loading：100kgw.
Obstacle Avoidance：
Ultrasound wave as main way to avoid obstacle, bumper strips as auxiliary system
CVTR elector-pneumatic regulator has the functions of voltage, current and output, and can be used for precise linear control and linear data. In the automated operation process, personnel can simultaneouslycompare the current production status through the system so as to confirm which parameter is the best choice for highest yield and speed. Therefore, the parameter will be set as the best mode for production in the future to achieve the goal of smart manufacturing. Compared with the general regulator, this product has realized the continuous adjustment of pressure and flow rate when it is automatically operating, which can greatly reduce the air consumption to achieve the effect of saving the energy of air pressureand improve the energy efficiency.
?The cover lens micro-structure of the OMNI Lens? System controls glare while delivering high-performance light distribution
?Two targeted distributions (wide distribution and forward throw) using precise individual optics
?ES features High efficacy, 110 lumens/watt with up to 19,500 delivered lumens
?Smart Design for Quick Installation
?Optional emergency battery, for a minimum of 90 minutes operation when AC power fails
?Optional Motion Sensor, field-programmable custom settings
?Optional Button-type Photocell, photocell is mounted unobtrusively at the top of the luminaire.
?Vandal/Impact resistance to the highest industry standard IK10 Rating
?Each unit is 100% performance tested after a strenuous 2-hour burn-in period to ensure reliability
?Standard 10-Year Warranty
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
HIWIN Super Z ballscrew adopts optimized structure and tangential recirculation device and serves for industries such as semiconductor, medical, photoelectric equipment, single-axis robots etc. It can satisfy customer’s different demands.
1.Smooth and Low Noise
The tangential recirculation loop decreases the impact force, Super Z performs high speed, smooth and low noise.
2.Compact Design
The Super Z patented recirculation loop is formed by the unique recirculation part and the optimized nut structure which fulfill the demands of high accuracy and compact nut diameter.
3.Long Service Life
By innovative structural tech and recirculation loop, Super Z maximizes number of balls contained in the nut, extending 70% of service life.
4.Environment Friendly
Low frictional resistance of the nut working reduces energy loss. Super Z adopts new production skill, has better efficiency to achieve shorter lead time. Super Z meets the demand of energy saving, waste reduction and environmental protection.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
1.Servo-driven mechanisms collaborate with material guiding system. Tension control is also driven by servo-system.
2.Equipped CCD or sensor alignment collaborating with servo-driven frame holder for high precision printing.
3.Printing head equips pressure equalizing system for printing and flood coating.
Different to traditional material of electrical component, electrical component made from flexible base material mostly relies on new developments, so choosing suitable process and equipment are major concerns. Flexible base material is the key to make a product thin and light, which is trend of most electronic productions. By technology break in roll to roll process, this model is designed and integrated years experience in screen printing. Fruitful revenue is expected through existing sales channel in more than 40 countries.
1.Servo-driven mechanisms collaborate with material guiding system. Tension control is also driven by servo-system.
2.Equipped CCD or sensor alignment collaborating with servo-driven frame holder for high precision printing.
3.Printing head equips pressure equalizing system for printing and flood coating.
Different to traditional material of electrical component, electrical component made from flexible base material mostly relies on new developments, so choosing suitable process and equipment are major concerns. Flexible base material is the key to make a product thin and light, which is trend of most electronic productions. By technology break in roll to roll process, this model is designed and integrated years experience in screen printing. Fruitful revenue is expected through existing sales channel in more than 40 countries.
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
Remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in temperature control feedback card for the application of temperature monitoring in cooling towers.
Built-in RS485 communication for one to one and one to many control.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
Built-in Two PID feedback control.
32 bits 100M Hz CPU design provides high performance, faster A/D conversion and torque.
Communication interface modules for Profibus DP/ DeviceNet/ Ethernet/ CANopen.
Built-in Modbus and BACnet communication protocol for Building Automation.
Motor over-temperature protective function to protect motor (fulfilled by PTC).
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
Remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in temperature control feedback card for the application of temperature monitoring in cooling towers.
Built-in RS485 communication for one to one and one to many control.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
Built-in Two PID feedback control.
32 bits 100M Hz CPU design provides high performance, faster A/D conversion and torque.
Communication interface modules for Profibus DP/ DeviceNet/ Ethernet/ CANopen.
Built-in Modbus and BACnet communication protocol for Building Automation.
Motor over-temperature protective function to protect motor (fulfilled by PTC).
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