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Machinery Industry
An Overview of
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
一.Excellent design
1.Excellent extraction function
2.Easy operation: remove and position
3. Easy to adjust:capture the source of pollution
4.Easy to set and fixed with a plug, after operations .
5.Various fixed types: wall and ceiling mounted.
二.Special function and valve
(一)In general.
1.The rotating structure of the other arms are just used hinge.It will made the exhause tube twisted ,while rotating the arm.
2.When the other extraction arm is pulled down,it must be positioned with anther fixed stick.At work,it is not easy to operate.After operations,it is difficult to set and fixed.
(二)The special unit
1.Base connection tube with rotation ring,so that it is easy to rotate the extraction arm without any trouble.It is simple and easy to operate the extraction arm.
2.About the arm,there is a plug in the positioning joint.When the arm is pulled down,it can be positioned and fixed easily without any other fixed device.After work,this unit is easy to set and fixed with another plug.
Y-axis capability is an enhancement to a turn/mill machine tool. The constraint of two axes of linear motion is inacceptable on some applications. While there are techniques, such as polar coordinate programming, which use axis interpolation to get three-axis like cuts, there remain some workpiece features that simply can't be cut using the two linear axes available on a standard turn/mill machine.
An example is drilling holes in the corners of a milled flat on a cylinder. You can't get to the corners of the flat without Y-axis. Adding Y-axis increases the linear motion capability of a turn/mill machine tool by 33 percent. It's best to think of a Y-axis equipped turn/mill center as two independent machines tools in one. First there is the turning center. It operates exactly like any other 2-axis lathe. The second machine-tool-in-one is a four-axis machining center.
Through the customization experience, Chin Fong realize the industry is becoming intelligentized, and keep developing hardware and software toward this trend. Nowadays energy-saving, high-efficiency, light and thin production, net shape forming become the mainstream. We have developed intelligentized single-crank press. On the basis of automatic press, it applies IOT and service network, combined with IT, sensor, communicator and big data analysis, thus building an information platform and working intelligently.
●Crank mechanism, widely used for blanking, drawing, bending and partial forming.
●Customizable bolster and slide plate
●High-efficiency wet clutch & brake provides high torque, low wear, environmental-friendly, and long-life characteristics.
●Intuitive Human-Machine Interface. Safety concern realized thru safety light curtain and protection of flywheel side.
●Motor with brake function to provide instant slide and die height adjustment.
SA-202CD is developed by adopting ISO Standards and Directives of CE and PED. To be applicable for all industries, it is designed in oil-less, clean air, less space and combination cabinet type which allows air dryer and air compressor to be purchase separately.
SA-202CD features:
1. Fireproof and sound-absorbing material is adopted to reduce noise. Noise level is lower than 64dB.
2. Both air dryer unit and air compressor unit are designed the to be detachable, easy to connect with each other if needed.
3. Keep low temperature and protect your pneumatic equipment, air cooler located in front of motor, heat will take away while the air is suck into motor.
4. The molecular sieves that inside the dryer are purged by the compressed air generated by itself, which enable molecular sieves to be refreshable, and achieve lower dew point (under -40oC).
5. It designed the deflector under machine base, increase air flow rate and reduces the heat.
6. Stainless steel air tank to avoid rusting.
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
CX-180 Dragonfly Tethered Unmanned Helicopter System provides hovering unmanned helicopter with unlimited flying time with a cable connected with the power generator at the ground. These solutions make new possibilities available for a wide range of applications such as aerial surveillance, telecommunications, traffic monitoring, demanding
industrial inspections and air quality monitoring, etc.
FEATURE
●Described as cell towers in the sky, the Dragonfly can flies up to 300 feet above ground and covers up to 50 square miles with cellular services.
●Unlimited and reliable flight time for mapping, surveillance and inspection
●High efficiency coaxial pitch control structure design
●Rainproof Body design
PAYLOAD CABAILITY AND CABLE SPECIFICATION
●100 METER(328’) ALTITUDE PAYLOAD—10KG(22LB)
● 120M SPECIAL HIGH TENSION CABLE SYSTEM
●DIMENSION: L1409mm x W540mm x H926mm
L55.5 x W21.3 x H36.5
●ROTOR DIAMETER : 1820mm(72)
●POWER GENERATOR ON THE GROUND :
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
*Industry leading 160 lm/W luminaire efficacy
*Low glare, high uniformity second optics available to meet CIE140/EN 13201-3-2015/BS 5489 P, C class requirements and G3 above glare rating for all kinds of roadways
*Luminaire ENEC Safety mark certified by TUV-SUD laboratory
*Easy grab by single hand
*5 secs tool-free quick access
*3.5kg light weight
*Passed the max. IK10 impact resistant rating, and IP66 waterproof tests. Provide the best outdoor reliability and durability
*Build in Sensor Ready technology LED driver with the ability for all kinds of IoT devices and Smart City applications
*Finless and elegant design to have the minimized aerodynamic resistance and optimized heat dissapation
*Products are compliant with RoHS, REACH directives
*98.4% WEEE recycling rate design for earth environmental sustainability
Precaster is currently the only company in Taiwan that produces and sells laser rangefinders. The goal is to challenge and surpass world leading brands such as Bosch. This product is driven by the needs of customers- lightweight, easy to interpret, anti-interference and more practical functions. The color screen is the current advanced specification and can display more information. Comparing with the world's leading products (Bosch GLM 50C) has the advantage of thinner (21.03 vs 23.76) and larger screen (21.7% vs 20%) with IP54 waterproof and dustproof level and anti-interference in accordance with ISO16331-1 and ISO17025 specifications and high concealment (especially outdoor). It has the functions of node measurement record, angle measurement, offset zero reset and cumulative addition and subtraction. Uniquely equipped with the Bluetooth and use IM2 (measure memory make easy) APP being developed by Precaster. Customers can have a lot possibilities by connecting other devices.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
3W series are special purpose power chucks with innovative ball lock design for gripping tapered casting parts, with self-centering function. 3W can grip the work piece in radial direction and then pull down simultaneously. Gripping on forging or casting part with taper up to 20°, Jaw equalizing: 5° Max. Anti-dust , seal proof and easy to maintain.<br />
<br />
3W is a power chuck with self-centering function<br />
Grip the work piece in radial direction and then pull down simultaneously.<br />
Gripping on forging or casting part with taper up to 20°<br />
Jaw equalizing: 5°Max.<br />
Anti-dust and Seal proof for cutting fluid, easy to maintain.<br />
<br />
The 3W power chuck offers an optional on/off feature which allows an easy change from centralizing to compensating (3W-C). 3W-C can offered centralizing and compensating function.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
HIWIN Mikrosystems cre, an absolute resolver direct drive motor.
●Convenience：Integrate of motors/resolver/decoding technology.
●Reliable：Improve fouling resistant and product reliability.
●Economic：Patented geometry and analytical method achieve higher Price-performance ratio.
Creative Design
1. Patented geometry design reduces 20% of manufacturing cost.
2. Position analysis algorithm with resolution of 0.0004°
3. Digital output enhances signal accuracy/anti-interference ability.
Create value
1. No need of zero return - improve 30% of production efficiency.
2. Mechanical resolver - resistant to water/oil/dust pollution.
3. Diversified products/production processes - meet various requirements of different applications.
Create the future
1. Large hollow shaft - facilitates multi-axis, complex wiring/saves 20% of space.
2. Direct drive - no wear with 50% of part loss rate reducing.
3. High-efficient direct drive motor - enhances power utilization/reduces energy consumption.
HIWIN Mikrosystems cre, an absolute resolver direct drive motor.
●Convenience：Integrate of motors/resolver/decoding technology.
●Reliable：Improve fouling resistant and product reliability.
●Economic：Patented geometry and analytical method achieve higher Price-performance ratio.
Creative Design
1. Patented geometry design reduces 20% of manufacturing cost.
2. Position analysis algorithm with resolution of 0.0004°
3. Digital output enhances signal accuracy/anti-interference ability.
Create value
1. No need of zero return - improve 30% of production efficiency.
2. Mechanical resolver - resistant to water/oil/dust pollution.
3. Diversified products/production processes - meet various requirements of different applications.
Create the future
1. Large hollow shaft - facilitates multi-axis, complex wiring/saves 20% of space.
2. Direct drive - no wear with 50% of part loss rate reducing.
3. High-efficient direct drive motor - enhances power utilization/reduces energy consumption.
Purpose for plug-via:
1.Prevent the solder balls thru into unplugged holes while wave soldering, cause bypass the solder joints between components.
2.With electromagnetic shield effect, plug-via is done by pressing to fill ink into holes, fixture is applied to make air extraction to achieve 100% fulfillment. Crucial factors of all operation must be optimized, including mesh count, tension, squeegee shore, skew angle, etc. to affect plug-via quality.
Purpose for solder mask :
1.Solder mask: leave the through hole on the board and its pad, cover all circuits and copper surface, prevent bypass while wave soldering.
2.Protector :prevent moisture and electrolytes Oxidation to endanger circuits and electrical properties as well as external mechanical damage.
3.Insulation :as PCB gets thinner, line width&pitch get finer,insulation between conductors is more prominent, via double squeegee/ peel-off to obtain even solder mask onto the board with micro holes to increase physical properties.
Purpose for plug-via:
1.Prevent the solder balls thru into unplugged holes while wave soldering, cause bypass the solder joints between components.
2.With electromagnetic shield effect, plug-via is done by pressing to fill ink into holes, fixture is applied to make air extraction to achieve 100% fulfillment. Crucial factors of all operation must be optimized, including mesh count, tension, squeegee shore, skew angle, etc. to affect plug-via quality.
Purpose for solder mask :
1.Solder mask: leave the through hole on the board and its pad, cover all circuits and copper surface, prevent bypass while wave soldering.
2.Protector :prevent moisture and electrolytes Oxidation to endanger circuits and electrical properties as well as external mechanical damage.
3.Insulation :as PCB gets thinner, line width&pitch get finer,insulation between conductors is more prominent, via double squeegee/ peel-off to obtain even solder mask onto the board with micro holes to increase physical properties.
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