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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Technology is changing with each passing day and progressing every day. With the increasing demand for 3C, aerospace, biomedical and mold markets, the characteristics of products are diversified, refined, customized and environmentally friendly. For more complex shapes and multi-curved parts, it takes a lot of process. Time and manpower. In order to enhance the value of the product and meet the increasingly complex processing needs, the UH-500 features streamlined processing. The advantages of one-time forming requirements for composite multi-curved workpieces are achieved by one-time clamping, and the precision of parts and the processing flow are improved for the processing parts with high complexity and multi-surface. This design increases the load capacity and is more functional. Mainly for the processing parts with high complexity and multi-curved surface, which reduces the process and time by 50% to improve production efficiency.
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
By mobile APP to remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
With feedback card, by closed loop control, provide better moor performance
The complete motor control solution, with powers for a wide range of applications, just like crane, elevator, press, lathes, extruder, injection molding machine and wire drewing machine
Auto carrier frequency change to limit inverter over temperature.
RJ45 interface for PC and copy module.
Built-in Two PID feedback control.
Earthing terminals built-in into heat sink to effective provide grounding protection.
Support high-speed communication card for Profibus DP/ EtherCAT/ CANopen.
RQ530L-Gantry Type Linear Drive Wire Cut EDM meets the needs of molds and parts intelligent manufacture in 3C, car and medical industry with its high accurate working technology and intelligent system. With 48-patented technologies, RQ530L gives serious consideration on accuracy, energy saving, operation convenience.
RQ530L FEATURES
1. Optimized Gantry Structure: First one in world obtains patents in Taiwan, Japan, and China.
2. Linear Motor Drive System: It gives the advantages of backlash-free, prefect accurate positioning, longer operation life comparing with ball screw drive machines.
3. All New Generation i8+ Power Supply System increases cutting speed by 15% and decreases power consumption down to 20%.
4. Fastest and most compact Auto Wire Threading (AWT) threads 0.07mm Dia. wire.
5. Intelligent Management System: The remote-monitoring system obtains a series of real-time data. RQ530L is a smart machine equipped with intelligent system especially for high accuracy molds and parts
The SDL-6 Six-axis linear drilling machine is using the linear motor as main drive mechanism. The overall ratio of utilization is higher by 14% than traditional ballscrew machine, which greatly increases customer's production capacity. This product has number of practical functions which including laser tool measure system, real time tool break detection, depth control / back drilling, peck drilling, QUICK drilling, etc.
It also has machine monitoring, processing analysis, parts number analysis, broken drill bit analysis, message diagnosis/recording, remote control and other feature functions, which can collect and feedback the real time status of the machine and provide the instant corresponding reaction. By add in new technology and new design of structure, the size of machine has been optimized. It not only reduce floor space but also improve customer plant utilization. This product was exhibited at the TPCA show and brought significant attention on market.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
?
HIWIN Super Z ballscrew adopts optimized structure and tangential recirculation device and serves for industries such as semiconductor, medical, photoelectric equipment, single-axis robots etc. It can satisfy customer’s different demands.
1.Smooth and Low Noise
The tangential recirculation loop decreases the impact force, Super Z performs high speed, smooth and low noise.
2.Compact Design
The Super Z patented recirculation loop is formed by the unique recirculation part and the optimized nut structure which fulfill the demands of high accuracy and compact nut diameter.
3.Long Service Life
By innovative structural tech and recirculation loop, Super Z maximizes number of balls contained in the nut, extending 70% of service life.
4.Environment Friendly
Low frictional resistance of the nut working reduces energy loss. Super Z adopts new production skill, has better efficiency to achieve shorter lead time. Super Z meets the demand of energy saving, waste reduction and environmental protection.
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
(1)Full-featured design [A] European, American, Japanese standard tool can be used; [B] The rotation design can be adjusted to the best point of application according to the angles applicable to the tool, blade, bar mounting or dismounting, and used after positioning and tightening. [C] The body(carrier) structure has strong rigidity and impact resistance. The conventional angles of 45, 90 and 180 degrees are all verified by the stress destruction test, and the endurance intensity exceeds 1258Nt.(2)Customized simplification: [A] Large-size and small-size tool only need to be replaced with carriers and sleeves or kits; [B] Non-universal tool or new tool to change the size of the sleeve or sleeve diameter or gradation design, change the position of the carrier screw hole can be applied, a high degree of customization. (3) Single product standardization: [A] Single carrier size; [B] Users can freely change sleeves or kits.
*Industry leading 160 lm/W luminaire efficacy
*Low glare, high uniformity second optics available to meet CIE140/EN 13201-3-2015/BS 5489 P, C class requirements and G3 above glare rating for all kinds of roadways
*Luminaire ENEC Safety mark certified by TUV-SUD laboratory
*Easy grab by single hand
*5 secs tool-free quick access
*3.5kg light weight
*Passed the max. IK10 impact resistant rating, and IP66 waterproof tests. Provide the best outdoor reliability and durability
*Build in Sensor Ready technology LED driver with the ability for all kinds of IoT devices and Smart City applications
*Finless and elegant design to have the minimized aerodynamic resistance and optimized heat dissapation
*Products are compliant with RoHS, REACH directives
*98.4% WEEE recycling rate design for earth environmental sustainability
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
Teco develops special motor for steel plant. We developed a new generation of ring motor, which is more suitable for harsh working conditions of temperature and humidity in steel rolling process.
1.Apperance
High level enclosure IP66 and ring rib enclosure prevents the accumulation of scale dust, especially suitable for harsh conditions at steel plants.
2.Waterproof
Special design for frame and bracket,bearing design,shaft seal design,splashing waterproof cover design.
3.Performance
1)High insulation level: Winding design with H-grade high temperature resistant insulation material, meeting the needs of high temperature environment.
2) Temperature rise: In natural cooling can reach B temperature rise.
3)Over load: 250% 60s at constant torque.
4. Strict test standards
1) Accurately verify the torque output at each operating point. The temperature rise test complies with S1 continuous operation.
2) The PDIV surge test results are higher than the NEMA inverter motor specifications.
Teco develops special motor for steel plant. We developed a new generation of ring motor, which is more suitable for harsh working conditions of temperature and humidity in steel rolling process.
1.Apperance
High level enclosure IP66 and ring rib enclosure prevents the accumulation of scale dust, especially suitable for harsh conditions at steel plants.
2.Waterproof
Special design for frame and bracket,bearing design,shaft seal design,splashing waterproof cover design.
3.Performance
1)High insulation level: Winding design with H-grade high temperature resistant insulation material, meeting the needs of high temperature environment.
2) Temperature rise: In natural cooling can reach B temperature rise.
3)Over load: 250% 60s at constant torque.
4. Strict test standards
1) Accurately verify the torque output at each operating point. The temperature rise test complies with S1 continuous operation.
2) The PDIV surge test results are higher than the NEMA inverter motor specifications.
DW-360 Die-Cutting machine is a non-stop process to the LABELMEN, has won a number of patents—Sheeting and the cooling Designing. The DW-360 was innovatively developed and improved from the DW-320 and DW-330 . Our research and development team are carrying on develop innovative design and technology.
Main functions: Hot stamping (Across web, Along web, Foil saver, Foil register), Heated embossing, Die-cutting (Kiss die-cut, Perforation die-cut, Through die-cut), Embossing, Lamination, Hole punch.
Application Areas: Labels for various fields e.g. Everyday Chemicals, Food Packaging, Pharmaceutical, Electronics etc: PSA (Pressure Sensitive Label) as self adhesive label, IML (In Mold Label), Wrapping around label, Booklet label, Multiple layers label, Security label, Blank label etc. And membrane switch and panel, Screen Protective films, Blood tester, Magnetic stripe, Circuit board, RFID etc. And small carton box, Hang tag, Card, Ticket, Lid, Cone etc.
DW-360 Die-Cutting machine is a non-stop process to the LABELMEN, has won a number of patents—Sheeting and the cooling Designing. The DW-360 was innovatively developed and improved from the DW-320 and DW-330 . Our research and development team are carrying on develop innovative design and technology.
Main functions: Hot stamping (Across web, Along web, Foil saver, Foil register), Heated embossing, Die-cutting (Kiss die-cut, Perforation die-cut, Through die-cut), Embossing, Lamination, Hole punch.
Application Areas: Labels for various fields e.g. Everyday Chemicals, Food Packaging, Pharmaceutical, Electronics etc: PSA (Pressure Sensitive Label) as self adhesive label, IML (In Mold Label), Wrapping around label, Booklet label, Multiple layers label, Security label, Blank label etc. And membrane switch and panel, Screen Protective films, Blood tester, Magnetic stripe, Circuit board, RFID etc. And small carton box, Hang tag, Card, Ticket, Lid, Cone etc.
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