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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
By mobile APP to remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
With feedback card, by closed loop control, provide better moor performance
The complete motor control solution, with powers for a wide range of applications, just like crane, elevator, press, lathes, extruder, injection molding machine and wire drewing machine
Auto carrier frequency change to limit inverter over temperature.
RJ45 interface for PC and copy module.
Built-in Two PID feedback control.
Earthing terminals built-in into heat sink to effective provide grounding protection.
Support high-speed communication card for Profibus DP/ EtherCAT/ CANopen.
Wider space in frontage is for large and heavy duty like car bumper molds.
Performance is upgraded by 3 axes with high precision linear ways,DD ballscrews,A/C-axis milling head,and built-in 24,000rpm high speed spindle HSK-A63 which is good in high speed light cutting.
FEM optimized structure & thermal insulation avoid deformation caused by ambient temp. and keep accurate & stable.Full covers,sight window,2-stage arm,& air/water guns in front are ergonomic.
4-way chip removal collects chips quickly which saves time to clean and increase convenience.
Back fence & split ladder are safer for users as the ladder folded during process.Door safety locks achieves CE regulation and lets users secured.
Lube unit & oil skimmer retrieve oil to extend the life time and be ECO.
Coolant unit adopts heat exchange to lower refrigerant.
Built-in spindle with less shift and transmission improves efficiency.
Adopting umbrella type servo magazine features low noise, low consumption,and high performance.
Hiwin Mikrosystem develops a direct-drive precision cooling linear motor-C3:Coupled/Precision Controlled/Cooling
1.Reliable/Convenient
●Easy installation
●With Pt1000 sensor to monitor the motor temperature, which effectively improves the control on machining accuracy.
●Maintenance-free for up to 5 years.
2.Innovative Technology
●Excellent dynamic response due to direct drive motor. No backlash due to its non-contact design, results in high accuracy and repeatability and increases performance by 50% from the traditional drive motor. Thrust up to 20,000N.
●The precision cooling forcer/stator and multi-layer heat insulation design have obtained 3 patents. Control on surface temperature gradient within 1°C, which overcomes the thermal deformation, and improves control on machining accuracy within 1μm.
3.Flexible Applications
●C3 is developed to meet different demands of users. Applicable to different industries from the PCB processing machine to the large anti-vibration machine.
L&L LLS multi-axis complex machining center, is targeting plastic rubber machinery and its functions exceed customer needs:
a.High efficiency:Reduce the number of times of machining twice, reduce tool interference, and reduce work time by 50%.
b.Stable and reliable:Bed structure patent, one-piece casting, μ-level scraping process to ensure accuracy and stability.
c.Human factors, design aesthetics:Programmable tailstock, hydraulic center frame, independent chip removal device, programmable automatic door, high speed splash screen, full cover sheet metal design.
d.Green and environmental protection:Full-cover design reduces the leakage of coolant, the design of the coolant collect plate for bed base, and the addition design of oil mist collector to reduce oil and gas pollution.
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
Chroma 17040 Regenerative Battery Pack Test System is a high precision, efficiency and safety charge/discharge system designed specifically for secondary battery module and pack tests. It has an energy regenerative function to provide clean and stable power back to grid with 90% efficiency to save energy and avoid heat consumption. 17040 have a dual mode switching function that can also switch to battery simulation mode to simulate the characteristics of a real battery for testing motor controller or charger.
Key Features:
- Power range: 60kW~ 300kW
- Maximum voltage/ Output Current: 1000v/ 750A
- Current/voltage measurement accuracy <0.05%FS
- Equipped with multiple voltage and current scales for auto ranging function
- Provide full power or current output between high voltage range (700-1000V) for high-power battery systems
- 2msec current slew rate (-90% ~ 90%), for stricter battery charge and discharge tests
- Uses MOSFET made from SiC material to enhance product endurance
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
INNGRIT's Zero-point Clamping System with exclusive patented floating mechanism is different from general mechanical principles. When the slider is pulled down tightly, the instantaneous floating mechanism will lock the slider upwards, so that the compensation center point can reach the positioning accuracy of 0.005 mm. It can automatically compensate the loss caused by the use of the module. The module's single pull-down force can be as strong as 2 ton, making it the strongest lateral force. Through the standardization of quick mold change, the speed of operations has become a natural thing to achieve the time-saving and high-efficiency Industry 4.0 standard.
Designed not only to take into account the functionality, but also study and refine each profile and curve. In addition, our R&D team spent several months to find the alloy materials that have been optimized for wear resistance, high strength, and high hardness in order to withstand the challenges of daily operations on the production line. It will ensure that your Zero-point Clamping System can create value for you process all the time.
In terms of the processing equipment or general assembly fixture equipment, the most commonly used traditional clamping cylinder type is a rotary clamp cylinder that synchronously moves downwardand then pressesduring a 90-degree rotation, and has a rotary down section and a down pressure section. In the two-stage operation, there is a large demand for the operation space, while the HGR Rotary Clamp Cylinderdirectly rotates 90° at the highest point during operation, and it directly performs the downward pressure stroke. Compared with the traditional rotary lower downward pressure cylinder that needs to move down synchronously in the rotation section, the product needs less space for rotating down, so it saves nearly 50% of space requirements.The rotating direction is divided into two directions: right turn (HGR) and left turn (HGL). Customers can select the device according to the actual clamping position.
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
New Generation High-Efficient Condenser Welding Machine uses to make metal parts related to food, water, medical, energy, transport, etc.; customized features:
1.1 Quality:
Multi-function design aims at weld sealing & look. Quality-weld of metal as electric part, pump impeller, copper, aluminum, silver, etc.
1.2 Customized:
Customized design is fast mold-changing and mold-sharing with precision; applied for patent (107-013B). Weld time increase competitiveness & 10-time productivity; occupy 45% less space.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading & mold-change, high production.
2.2 Visual Interface Design: Digital work interface and of Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 30% power compared to laser welding.
3.2 Wiring design is dust-proof & reliable.
3.3 Can work with robot to achieve no-human production.
4. Green design: 70% iron & 25% copper in body; recyclable and meets EU RoHS.
New Generation High-Efficient Condenser Welding Machine uses to make metal parts related to food, water, medical, energy, transport, etc.; customized features:
1.1 Quality:
Multi-function design aims at weld sealing & look. Quality-weld of metal as electric part, pump impeller, copper, aluminum, silver, etc.
1.2 Customized:
Customized design is fast mold-changing and mold-sharing with precision; applied for patent (107-013B). Weld time increase competitiveness & 10-time productivity; occupy 45% less space.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading & mold-change, high production.
2.2 Visual Interface Design: Digital work interface and of Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 30% power compared to laser welding.
3.2 Wiring design is dust-proof & reliable.
3.3 Can work with robot to achieve no-human production.
4. Green design: 70% iron & 25% copper in body; recyclable and meets EU RoHS.
The vacuum product is getting more and more popular in automation industries, especially for grip and vacuum adsorption functions. VCK Modularized Vacuum Ejector manifold combined with versatile valve functions and modular base, which provides controlling, filtering, vacuum ejecting and breaking, sensing, energy saving, silencing and valve modules. To save more equipment installation spaces and pipe easier, each single valve was designed as compact size, flexible to any using. Furthermore, all the needs are customized.
Attached with solenoid valve, it’s available to remote control vacuum operations. Besides, for energy saving, two-staged vacuum ejectors which can boost vacuum inhalation and reduce air consumption are also adoptable.
The vacuum product is getting more and more popular in automation industries, especially for grip and vacuum adsorption functions. VCK Modularized Vacuum Ejector manifold combined with versatile valve functions and modular base, which provides controlling, filtering, vacuum ejecting and breaking, sensing, energy saving, silencing and valve modules. To save more equipment installation spaces and pipe easier, each single valve was designed as compact size, flexible to any using. Furthermore, all the needs are customized.
Attached with solenoid valve, it’s available to remote control vacuum operations. Besides, for energy saving, two-staged vacuum ejectors which can boost vacuum inhalation and reduce air consumption are also adoptable.
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