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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
GM2540 five-axis high-speed gantry machining center focuses on the application market of aerospace processing. For the application of aluminum alloy structural parts, titanium alloy structural parts, engine casings and composite moulds. Provide customers with the industry's most complete aerospace processing solutions and customized solutions. As well as technical services with factory planning, special machine development, training, talent supply, turnkey solutions and smart manufacturing. GM2540 is high-end processing equipment for automatic clamping of angled milling heads, optimal design of double box geometry hot-forward structure and FEM finite element analysis. Reduce the load on the moving parts, energy consumption and greatly increase the efficiency of machine tools. It also has safety grating, tool management system and ceiling cover design to increase management efficiency, operator convenience and safety considerations.
VU-620 offers high speed, accuracy, reliable quality. B/C-axis rotary working table and linear guide ways provides high performance. 90% less oil and 80% less electricity than the normal lubrication system and pump motor.The linear guide ways of 3-axis feature low friction and free from stick-and-slip problems.Movable column C-shape structure design provides the best rigidity. Rotary table with one-piece iron casting provides excellent ductility and greater anti-vibration ability. Base slope design and standard with high pressure chip wash down efficiently removes tiny chips and ensure the cleaning of the machine. As for spindle, BBT40 provides a firmer grip to the tools, which prevents tool vibration that affects machining accuracy. Spindle can option with direct type or built-in type. For the customers, VU-620 is a 5-axis machine which is suitable for 3D cutting.
Through the customization experience, Chin Fong realize the industry is becoming intelligentized, and keep developing hardware and software toward this trend. Nowadays energy-saving, high-efficiency, light and thin production, net shape forming become the mainstream. We have developed intelligentized single-crank press. On the basis of automatic press, it applies IOT and service network, combined with IT, sensor, communicator and big data analysis, thus building an information platform and working intelligently.
●Crank mechanism, widely used for blanking, drawing, bending and partial forming.
●Customizable bolster and slide plate
●High-efficiency wet clutch & brake provides high torque, low wear, environmental-friendly, and long-life characteristics.
●Intuitive Human-Machine Interface. Safety concern realized thru safety light curtain and protection of flywheel side.
●Motor with brake function to provide instant slide and die height adjustment.
一.Excellent design
1.Excellent extraction function
2.Easy operation: remove and position
3. Easy to adjust:capture the source of pollution
4.Easy to set and fixed with a plug, after operations .
5.Various fixed types: wall and ceiling mounted.
二.Special function and valve
(一)In general.
1.The rotating structure of the other arms are just used hinge.It will made the exhause tube twisted ,while rotating the arm.
2.When the other extraction arm is pulled down,it must be positioned with anther fixed stick.At work,it is not easy to operate.After operations,it is difficult to set and fixed.
(二)The special unit
1.Base connection tube with rotation ring,so that it is easy to rotate the extraction arm without any trouble.It is simple and easy to operate the extraction arm.
2.About the arm,there is a plug in the positioning joint.When the arm is pulled down,it can be positioned and fixed easily without any other fixed device.After work,this unit is easy to set and fixed with another plug.
Chroma 17040 Regenerative Battery Pack Test System is a high precision, efficiency and safety charge/discharge system designed specifically for secondary battery module and pack tests. It has an energy regenerative function to provide clean and stable power back to grid with 90% efficiency to save energy and avoid heat consumption. 17040 have a dual mode switching function that can also switch to battery simulation mode to simulate the characteristics of a real battery for testing motor controller or charger.
Key Features:
- Power range: 60kW~ 300kW
- Maximum voltage/ Output Current: 1000v/ 750A
- Current/voltage measurement accuracy <0.05%FS
- Equipped with multiple voltage and current scales for auto ranging function
- Provide full power or current output between high voltage range (700-1000V) for high-power battery systems
- 2msec current slew rate (-90% ~ 90%), for stricter battery charge and discharge tests
- Uses MOSFET made from SiC material to enhance product endurance
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
? Intertek ETL verified
? Easy installation into existing signal housings
? Internal conflict monitor prevents simultaneous walk/don’t walk indications
? Hand/person monitoring to accommodate up to 8 units connected in parallel
? Innovative incandescent optical technology
? Wider viewing angle and enhanced uniformity
? Maintains 70% of the initial lumen intensity after 100,000 hours of operation
? Robust hard-coated and UV-stabilized polycarbonate lens for increased longevity against the elements
? Excellent moisture and dust resistance through complete gasket sealing
? Superior thermal management
? Rugged one-piece housing design
?Frame packaging design
? Greater safety and reliability provided by utilizing multiple independent power supplies
? 5-year limited warranty
Environment variable formula is how MCM can become the first brand of the core technology of metal processing industry.
Passed ROHS certification, adhere to the REACH (SVHC) regulations designed to conform with maximized benefit, quality is guaranteed.
MCM Technical services team deals directly through the 3C communication software and R&D laboratory synchronous operation, base on correct information, the problem can be solved rapidly and correctly.Product development and product service process is more important than the manufacturing process.
MCM has respectively established business units in Taipei, Taichung, and Kaohsiung. Overseas, MCM has set up subsidiaries in central and south part of mainland China for the production sales, and construction of layered operating system.Seeking the biggest business opportunities with strategic alliance, with the Asian wide path set sales and service points of joint procurement and overseas marketing. To expand sales positions to global scale.
1.Predict the remaining life of the module by AI.
2.Automatic fault detection alert notification.
3.Protected system: OCP, OVP, LVD, OTP
3.Internet communication function:RS485、RS282、Modbus、
Wifi、Bluetooth、Ethernet、USB
4.IP65:Water-proof, dust-proof, can be used in clean room.
5.Green long-life material: LiFePO4 module can be used over 10Y.
6.Maintenance free
HC3600 is a portable reference standard with high precision for on-site test, it performs accuracy with direct-in current at 0.02%, current clamp CT at highest level at 0.05%. With full color IPC10 touch-screen display conveniently, IP67 rating waterproof/dust proof, optimized software, friendly built-in manual/wiring diagram and lightweight, it passed various tests. HC3600 equips with a powerful core, using quality components with design of protective terminal for safety, complies safety IEC61010-1/CE EN61326 and environmental test. With innovative operating interface/carry easily/safe design, these strong points are far from the impression for traditional reference standard.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
In order to save equipment installation space, VKM blank type Vacuum Ejector is a expandable type vacuum ejector, whose single design is light and thin. When it is combined with a blank, it can save the space. It’s easy to install and wire.Two solenoid valves are installed on the vacuum ejector, and the occurrence and destruction of vacuum can be controlled remotely by using a power switch, and a two-stage vacuum ejector is used to increase the amount of vacuum intake and reduce air consumption to achieve energy-saving effect.
Built-in vacuum pressure digital sensor comeswith LCD display data, the change of vacuum pressure can be observed intime, and digital and analog signals can be outputted. The unit of pressure can also be switched, and the filter can be quickly dismantled and replaced, and the flow of vacuum destruction can be adjusted. With the replaceable design of fitting, the size of different caliber of fittingcan be quicklychanged for different operational needs.
In order to save equipment installation space, VKM blank type Vacuum Ejector is a expandable type vacuum ejector, whose single design is light and thin. When it is combined with a blank, it can save the space. It’s easy to install and wire.Two solenoid valves are installed on the vacuum ejector, and the occurrence and destruction of vacuum can be controlled remotely by using a power switch, and a two-stage vacuum ejector is used to increase the amount of vacuum intake and reduce air consumption to achieve energy-saving effect.
Built-in vacuum pressure digital sensor comeswith LCD display data, the change of vacuum pressure can be observed intime, and digital and analog signals can be outputted. The unit of pressure can also be switched, and the filter can be quickly dismantled and replaced, and the flow of vacuum destruction can be adjusted. With the replaceable design of fitting, the size of different caliber of fittingcan be quicklychanged for different operational needs.
The solution aims to facilitate the process of EV battery reuse, and strive towards a circular economy. Based on our hardware, and also applying big data and AI technology, it takes only 60 seconds to evaluate State of Health of used EV batteries, and the accuracy is over 92%. The results can be used as references to determine the suitable 2nd-life application, ex, energy storage system or emergency light. Compared to traditional evaluation method that takes 4 hours, our solution saves 99% of evaluation cost, including battery test equipment implementation and electricity usage cost. As cost is the bottleneck of EV popularity, we believe our solution significantly reduces battery cost, and will be a revolution for EV industry. We will focus on China, which owns the majority of EV market. Our main target customers are EV battery makers, EV manufacturers, and used car sellers.
The solution aims to facilitate the process of EV battery reuse, and strive towards a circular economy. Based on our hardware, and also applying big data and AI technology, it takes only 60 seconds to evaluate State of Health of used EV batteries, and the accuracy is over 92%. The results can be used as references to determine the suitable 2nd-life application, ex, energy storage system or emergency light. Compared to traditional evaluation method that takes 4 hours, our solution saves 99% of evaluation cost, including battery test equipment implementation and electricity usage cost. As cost is the bottleneck of EV popularity, we believe our solution significantly reduces battery cost, and will be a revolution for EV industry. We will focus on China, which owns the majority of EV market. Our main target customers are EV battery makers, EV manufacturers, and used car sellers.
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