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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
AXILE G8 is produced to meet various industries needs such as the die & mold, aerospace, automotive and medical industries, its design is based on gantry construction giving the most powerful structure to achieve the best working conditions when machining the complex work pieces.
AXILE G8 is carrying out various tests and data collection to further application research and development. To be able to manufacture smart machines which meet the Industry 4.0 requirements, Buffalo Machinery has developed a series of AXILE Reliability Technology (ART) applications which monitoring the key components and data collection, the real-time machine status monitoring and data analysis can be used as for the purposes of machine components lifetime estimation, production process monitoring and management.
G8 machine can be integrated into the smart factory system to ensure the 24/7 automatic operation without unexpected downtime.
For industry 4.0, configured auto flow as feeding →plug-via →C side soldering →turn over →S side soldering →hanging type oven →collecting. Original printing & baking each 3 times, simplified inline 3 printing with baking once to raise efficiency, initial innovation to be the most sales competitive product, its innovative value as below.
4 CCD registering panel & screen to reduce setup time for change material
Combined transfer technology, both thick or thin panel can be produced (0.3 ~ 4.0 mm)
2 systems for feeding & screen alignment, achieve precision & fast change line.
2 machines plug-via connecting with synchronous in / outlet.
Enhance clamp power 50%, simultaneous pulling X/Y direction for precise registering.
Screen up down driven by electric-cylinder, six power steering mechanism
Screen micro adjustment is digitalized control with displacement function
3 guided cylinders strengthen squeegee pressure up to 147 kg.
TLCU-660 laser machine is a dual wavelength laser system, including UV and CO2 laser, useful in various laser processing. The design of TLCU-660 can be for 5G PCB’s requirement for large panels and special material laser processing. The laser processing can directly drill the copper foil without chemical processing, provide the green manufacturing for the PCB industry. HMI & TLM allows customers to monitor machine status and processing analysis for smart manufacturing factories.
Through the customization experience, Chin Fong realize the industry is becoming intelligentized, and keep developing hardware and software toward this trend. Nowadays energy-saving, high-efficiency, light and thin production, net shape forming become the mainstream. We have developed intelligentized single-crank press. On the basis of automatic press, it applies IOT and service network, combined with IT, sensor, communicator and big data analysis, thus building an information platform and working intelligently.
●Crank mechanism, widely used for blanking, drawing, bending and partial forming.
●Customizable bolster and slide plate
●High-efficiency wet clutch & brake provides high torque, low wear, environmental-friendly, and long-life characteristics.
●Intuitive Human-Machine Interface. Safety concern realized thru safety light curtain and protection of flywheel side.
●Motor with brake function to provide instant slide and die height adjustment.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
FE’s production of the DSDB is first in Taiwan and we could use it to promote the transformer life and decrease operator’s dangerous, so we can use it to enhance the transformer reliability.
At present there are many different types of the transformer in Taiwan, but most of all the transformer wasn’t use it because it is very expensively, so this is why we develop the DSDB.
Because of the DSDB was produced in Taiwan, so we can offer a good customer service more than abroad one.
FE’s DSDB is according to the customer requirement and we really believe it will fit in (the customer requirement).
In terms of the processing equipment or general assembly fixture equipment, the most commonly used traditional clamping cylinder type is a rotary clamp cylinder that synchronously moves downwardand then pressesduring a 90-degree rotation, and has a rotary down section and a down pressure section. In the two-stage operation, there is a large demand for the operation space, while the HGR Rotary Clamp Cylinderdirectly rotates 90° at the highest point during operation, and it directly performs the downward pressure stroke. Compared with the traditional rotary lower downward pressure cylinder that needs to move down synchronously in the rotation section, the product needs less space for rotating down, so it saves nearly 50% of space requirements.The rotating direction is divided into two directions: right turn (HGR) and left turn (HGL). Customers can select the device according to the actual clamping position.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
Apacer hand-held spectroradiometer AL210 provides a smart optical measurement solution for LED backlight-based display panel. Especially designed for low luminance panel. Its depolarization patent improve measurement result and Wi-Fi module make data transfer easier.
using CT-based (Czerny-Turner) optical architecture to provide high sensitivity, high optical resolution, low stray light, and fast measurement response. DTE (Dynamic Thermal Balance Technology) provide accurate measurement under temperature-controlled environment. 3.9nm half-wave width resolution is better than the 5nm half-wavelength resolution of major manufacturers, so that LED backlight-based display is not due to the instrument wavelength resolution caused by the lack of wavelength Deviation, this wavelength deviation is shown in various experimental data.
Spectroradiometer AL210 make less error and spatial limitation and provide a smart way for new generation of optical measurement.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
Overcoming conventional PCB printing process rely on manual or semi-automatic process for printing and handling,which couldn’t contribute good productivity and low defect loss.This fully automatic model is developed by integrating idea of the Industry 4.0 and user experience to massively ease management of printing line.Fully automatic process not only reduces labor consume,but also saves energy consumption for environment friendly.
Key indicators in the printing line are to plug paste into about 40,000 tiny holes for anti-oxidation,to stretch panel while flipping and CCD registering for overcoming deformation issues.Self-developed off-line universal jig board for reducing down time for changing screen,and servo-driven frame structure for precise adjustment.
This is a pioneer fully automatic machine in mass production,and generally achieves production yield above 97%.More than 56 printing lines are ordered.Market share is 46%.ATMA is the leading company of the fully automatic printer
Overcoming conventional PCB printing process rely on manual or semi-automatic process for printing and handling,which couldn’t contribute good productivity and low defect loss.This fully automatic model is developed by integrating idea of the Industry 4.0 and user experience to massively ease management of printing line.Fully automatic process not only reduces labor consume,but also saves energy consumption for environment friendly.
Key indicators in the printing line are to plug paste into about 40,000 tiny holes for anti-oxidation,to stretch panel while flipping and CCD registering for overcoming deformation issues.Self-developed off-line universal jig board for reducing down time for changing screen,and servo-driven frame structure for precise adjustment.
This is a pioneer fully automatic machine in mass production,and generally achieves production yield above 97%.More than 56 printing lines are ordered.Market share is 46%.ATMA is the leading company of the fully automatic printer
Lighting Navigator is a handheld smart spectrometer specifically developed with lighting evaluation application, it is powered by a high precision spectrophotometry tech and integrated with a robust APP designed for evaluating light source, it allows users to quickly assess what kind of lighting to use in a particular setting and whether lighting standards required by national regulations are met.
As many of us are already aware, the lighting impacts our comfort level and physical and mental wellbeing within a given space. Lighting Navigator was created in response to these trends by including built-in lighting standards and ergonomic lighting parameters, it features more than 3,300 built-in national lighting standards and a lot of ergonomic lighting parameters. Lighting Navigator is an extremely versatile tool that can help hard-working professionals on the front lines of the lighting industry in many ways and protects the health and safety of their customers.
Lighting Navigator is a handheld smart spectrometer specifically developed with lighting evaluation application, it is powered by a high precision spectrophotometry tech and integrated with a robust APP designed for evaluating light source, it allows users to quickly assess what kind of lighting to use in a particular setting and whether lighting standards required by national regulations are met.
As many of us are already aware, the lighting impacts our comfort level and physical and mental wellbeing within a given space. Lighting Navigator was created in response to these trends by including built-in lighting standards and ergonomic lighting parameters, it features more than 3,300 built-in national lighting standards and a lot of ergonomic lighting parameters. Lighting Navigator is an extremely versatile tool that can help hard-working professionals on the front lines of the lighting industry in many ways and protects the health and safety of their customers.
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