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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
For industry 4.0, configured auto flow as feeding →plug-via →C side soldering →turn over →S side soldering →hanging type oven →collecting. Original printing & baking each 3 times, simplified inline 3 printing with baking once to raise efficiency, initial innovation to be the most sales competitive product, its innovative value as below.
4 CCD registering panel & screen to reduce setup time for change material
Combined transfer technology, both thick or thin panel can be produced (0.3 ~ 4.0 mm)
2 systems for feeding & screen alignment, achieve precision & fast change line.
2 machines plug-via connecting with synchronous in / outlet.
Enhance clamp power 50%, simultaneous pulling X/Y direction for precise registering.
Screen up down driven by electric-cylinder, six power steering mechanism
Screen micro adjustment is digitalized control with displacement function
3 guided cylinders strengthen squeegee pressure up to 147 kg.
DESCRIPTION IN ENGLISH：
(1) Innovation
1.UX-500 series
Machine meets the requirement for mass production, high mix low volume manufacturing, unmanned night shift production, etc.
2.The patent application of machine visual design concept for company own machine model has been filed.
(2) Intelligent and Practicality
1.HEIDENHAIN TNC640 and SIEMENS 840D controller options available.
2.Option auto door design with 4th axis with ports is convenient to apply automation manufacturing module.
(3) Structure, Precision and Quality
1.Machine with CE certification. Its design and manufacture meet the requirements of ISO 9001 and ISO-14001.
(4) Marketing
1.Aerospace parts machining market is promising, world airplanes market valued at $5.6 trillion during 2015~2034.
(5) Economy
1.Main parts, such as casting, magazine, table, sheet metal, etc. are MIT, enables lead time control and competitive cost.
(6) Aesthetics
1.Guard design applies with symbolic color of QUASER and round-corner for its edge.
Now Auto equipment tends to be miniaturized, convenient, high speed, modular, but the transmission way and the components are different for improvement of combined production process and design. The hollow motor screw set can overcome these.
The hollow motor screw set can be used with the screw diameter 8~20mm. TBI Motion, with the long-term experience for the ball screw and the research of Gothic arch, we are able to increase the performance to 30% higher than the average and save more than 50% space in the same design. One-piece design reduces the number of parts for machining, saves material, increases efficiency, and reduces carbon emissions. Downsizing also reduces the required space and the frame material. The materials are RoHS certified to ensure them without hazardous substances.
Features:
1. High torque 2. Direct loading control 3. Space saving 4. Low maintenance cost 5. High efficiency 6. Multi-loading point 7.Reduce screw deflection, above overcome machine design problems.
In response to the future of mercury-free, save energy, green process and smart manufacture, we use UV LED to replace traditional mercury UV lamp. The UV LED machine is designed for PCB process with many smart features and developed mechanisms that satisfies almost requirements of mercury-free, low-energy, environmental protection, longer life, significantly reduce production costs.
Our machines focus on UV LED high efficiency energy saving module, precision alignment and many more features. In order to connect with domestic product chain, energy saving exposure equipment and technical applications are encouraged to develop that are the effective solution for green process and lack of energy in the future.
1. The exposure light source use UV LED to replace traditional UV lamp that save 90% of energy.
2.Using communication mode to compensate LED brightness quality.
3. Automatic energy calibration and compensation, uniformity can automatic calibration to above 90%
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
400PLUS Series has 3 main designs, unequal flute spacing, unequal helix angle, and special flute geometry. Combined these 3 main advantages, we had tested 400 PLUS, we got the result that using 400PLUS can reduce the burr more efficiently, have the excellent surface, longer tool life, and also improve the chips disposal and get high-efficiency finishing. Moreover, 400PLUS with Speed Tiger own developed coating – ALTIBN, the wear rate of AlTiBN at high temperatures is superior to AlTiN and TiN. Based on the different processed requests, we offer 400PLUS not only for general application, but also for exotic materials with high performance (e.g., Titanium alloy, and Nickel/Inconel alloy) to satisfy the customers’ demands.
In terms of the processing equipment or general assembly fixture equipment, the most commonly used traditional clamping cylinder type is a rotary clamp cylinder that synchronously moves downwardand then pressesduring a 90-degree rotation, and has a rotary down section and a down pressure section. In the two-stage operation, there is a large demand for the operation space, while the HGR Rotary Clamp Cylinderdirectly rotates 90° at the highest point during operation, and it directly performs the downward pressure stroke. Compared with the traditional rotary lower downward pressure cylinder that needs to move down synchronously in the rotation section, the product needs less space for rotating down, so it saves nearly 50% of space requirements.The rotating direction is divided into two directions: right turn (HGR) and left turn (HGL). Customers can select the device according to the actual clamping position.
CVTR elector-pneumatic regulator has the functions of voltage, current and output, and can be used for precise linear control and linear data. In the automated operation process, personnel can simultaneouslycompare the current production status through the system so as to confirm which parameter is the best choice for highest yield and speed. Therefore, the parameter will be set as the best mode for production in the future to achieve the goal of smart manufacturing. Compared with the general regulator, this product has realized the continuous adjustment of pressure and flow rate when it is automatically operating, which can greatly reduce the air consumption to achieve the effect of saving the energy of air pressureand improve the energy efficiency.
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
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Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
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MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
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Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
IP66 protection level for harsh environment.
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
Remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in RS485 communication for one to one and one to many control.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
RJ45 interface for PC and copy module.
Built-in PID feedback control.
Earthing terminals built-in into heat sink to effective provide grounding protection.
32 bits 100M Hz CPU design provides high performance, faster A/D conversion and torque.
Communication interface card for Profibus DP/ DeviceNet/ Ethernet (TCP-IP)/ CANopen.
Built-in Modbus and BACnet communication protocol for Building Automation.
IP66 protection level for harsh environment.
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
Remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in RS485 communication for one to one and one to many control.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
RJ45 interface for PC and copy module.
Built-in PID feedback control.
Earthing terminals built-in into heat sink to effective provide grounding protection.
32 bits 100M Hz CPU design provides high performance, faster A/D conversion and torque.
Communication interface card for Profibus DP/ DeviceNet/ Ethernet (TCP-IP)/ CANopen.
Built-in Modbus and BACnet communication protocol for Building Automation.
The energy-saving design and development of this product can completely replace the traditional vacuum decompression technology. The precision pressure-regulation system replaces the traditional vacuum method of normally open suction hole with a newly designed normally closed circuit control.This new technology can maintain high-precision balance of vacuum pressure in the product and lighten the burden on air pressure source, so as toachieve the goal of saving energy of air pressure and improve energy efficiency.There’s no need to add additional air pressure circuits toupgrade the indicator in pneumatic industry.
The energy-saving design and development of this product can completely replace the traditional vacuum decompression technology. The precision pressure-regulation system replaces the traditional vacuum method of normally open suction hole with a newly designed normally closed circuit control.This new technology can maintain high-precision balance of vacuum pressure in the product and lighten the burden on air pressure source, so as toachieve the goal of saving energy of air pressure and improve energy efficiency.There’s no need to add additional air pressure circuits toupgrade the indicator in pneumatic industry.
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