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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Existing frame cassette is open type which lead to contamination easily and reduce yield rate. Back-end process in semiconductor package is still labor-intensive industries. Existing frame cassette is made of metal which is averagely 11KG while it is full loading. It is over the limit for the weight human can carry with two cassettes on both hands. There is also a risk of manual handling which cause wafer damage and harm on operators due to improper transportation. CKplas developed Front Opening Light Cassette Pod which is the first in the market to allow automated transportation with innovative design of top flange, bottom plate and support AMHS and AGV. It reduces particle with innovative hermetic design and mechanical door mechanism which avoid risk of wafer drop or damage due to human error. The weight is only half as heavy as metal cassette with light-weighted compound engineering plastic material, and it reduces contamination issue resulting from anodized finish on metal.
HIWIN DATORKER Robot Reducer developed to take advantage of the elastic dynamics of metal. The advantages are as follows:
1. Compact size and lightweight
With smaller and lighter design, HIWIN DATORKER Robot Reducer provides the same levels of torque and reduction ratios as traditional gear device.
2. High-speed reduction ratio
HIWIN DATORKER Robot Reducer provides reduction ratios of 1/50 to 1/120 at the same specification.
3. Minimum backlash
HIWIN DATORKER Robot Reducer is designed with developed by taking the elastic dynamics of metal and eliminated the backlash between the components.
4. High accuracy
Up to 30% of the teeth are engaged to meet high accuracy.
5. High torque capacity
Different from traditional power transmission devices, each tooth is subjected to a much less force providing a high torque capacity.
6. High efficiency
The engaging portion of each tooth is subjected to very little slide motion.
For transferring liquid used in machine tools. Immersible design that no need for hose or tube at inlet. Only need to ensure the height of water surface. No dry run and not easy for the air to be sucked in. Mechanical seal adopts an integrated modular design to improve performance and efficiency. Backwater designs that even if the liquid leaks, it stay inside the water tank. Avoids splashing liquid damaging the motor. This is a safer design. Mechanical seal adopts an integrated modular design to improve performance and efficiency, and the mechanical shaft seal can be disassembled from the outside of the machine tool to increase the convenience of maintenance. Consider the convenience of installation and use, reduce the size and weight of the product. After passing the inspection by Electronic Testing Center. The motors of this product are all high efficiency motors that meet the national IE3 efficiency standards.
TLCU-660 laser machine is a dual wavelength laser system, including UV and CO2 laser, useful in various laser processing. The design of TLCU-660 can be for 5G PCB’s requirement for large panels and special material laser processing. The laser processing can directly drill the copper foil without chemical processing, provide the green manufacturing for the PCB industry. HMI & TLM allows customers to monitor machine status and processing analysis for smart manufacturing factories.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
The internal sensing of the FC is designed as a heater sandwiched between two sensor wafers. The heater is powered and heated. The temperature at which no fluid flows through is symmetrically distributed around the heater. With the fluid flowing through the heater, the temperature becomes asymmetrical.This product uses this principle to measure the flow rate of the fluid.
This product can be used in various fields such as gas flow management, flow confirmation, welding gas flow management, various leak inspections, purge gas flow monitoring and adsorption confirmation, and so on.By the monitoring of the flow meter LCD data display, customers can prevent the equipment from reducing its operating efficiency due to the consumption of gas, so as to achieve the effect of saving the energy of air pressure.
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
HC3600 is a portable reference standard with high precision for on-site test, it performs accuracy with direct-in current at 0.02%, current clamp CT at highest level at 0.05%. With full color IPC10 touch-screen display conveniently, IP67 rating waterproof/dust proof, optimized software, friendly built-in manual/wiring diagram and lightweight, it passed various tests. HC3600 equips with a powerful core, using quality components with design of protective terminal for safety, complies safety IEC61010-1/CE EN61326 and environmental test. With innovative operating interface/carry easily/safe design, these strong points are far from the impression for traditional reference standard.
1.Predict the remaining life of the module by AI.
2.Automatic fault detection alert notification.
3.Protected system: OCP, OVP, LVD, OTP
3.Internet communication function:RS485、RS282、Modbus、
Wifi、Bluetooth、Ethernet、USB
4.IP65:Water-proof, dust-proof, can be used in clean room.
5.Green long-life material: LiFePO4 module can be used over 10Y.
6.Maintenance free
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
Overcoming conventional PCB printing process rely on manual or semi-automatic process for printing and handling,which couldn’t contribute good productivity and low defect loss.This fully automatic model is developed by integrating idea of the Industry 4.0 and user experience to massively ease management of printing line.Fully automatic process not only reduces labor consume,but also saves energy consumption for environment friendly.
Key indicators in the printing line are to plug paste into about 40,000 tiny holes for anti-oxidation,to stretch panel while flipping and CCD registering for overcoming deformation issues.Self-developed off-line universal jig board for reducing down time for changing screen,and servo-driven frame structure for precise adjustment.
This is a pioneer fully automatic machine in mass production,and generally achieves production yield above 97%.More than 56 printing lines are ordered.Market share is 46%.ATMA is the leading company of the fully automatic printer
Overcoming conventional PCB printing process rely on manual or semi-automatic process for printing and handling,which couldn’t contribute good productivity and low defect loss.This fully automatic model is developed by integrating idea of the Industry 4.0 and user experience to massively ease management of printing line.Fully automatic process not only reduces labor consume,but also saves energy consumption for environment friendly.
Key indicators in the printing line are to plug paste into about 40,000 tiny holes for anti-oxidation,to stretch panel while flipping and CCD registering for overcoming deformation issues.Self-developed off-line universal jig board for reducing down time for changing screen,and servo-driven frame structure for precise adjustment.
This is a pioneer fully automatic machine in mass production,and generally achieves production yield above 97%.More than 56 printing lines are ordered.Market share is 46%.ATMA is the leading company of the fully automatic printer
“Simple, but not normal”, the central belief of our medical headlight－LUMINDEX 5. We have continuously studied, innovated, and experienced to design a high-concentration illumination optical system refer to the feedback from several third parties.<br />
1.The multi-piece optical lens to deliver uniform spot light and shadow free image to release eye strain.<br />
2.Various light-level adjustments.<br />
3.Reduce the burden on back and neck by lightweight design.<br />
4.Innovative multi-directional wire design, which assists to fit in any kind of glasses effectively, and also avoid the damage situation such as excessive bending by attachment connection.<br />
5.The convenient design of detachable wire allows removing cord and headlight independently and efficiently. It assists users to save time and reduce the cost of resources and money.<br />
6.Wireless QI inductive charging.<br />
7.Connecting the Application through Bluetooth that able to control lighting, monitor the using status, or personalize setting via APP.
“Simple, but not normal”, the central belief of our medical headlight－LUMINDEX 5. We have continuously studied, innovated, and experienced to design a high-concentration illumination optical system refer to the feedback from several third parties.<br />
1.The multi-piece optical lens to deliver uniform spot light and shadow free image to release eye strain.<br />
2.Various light-level adjustments.<br />
3.Reduce the burden on back and neck by lightweight design.<br />
4.Innovative multi-directional wire design, which assists to fit in any kind of glasses effectively, and also avoid the damage situation such as excessive bending by attachment connection.<br />
5.The convenient design of detachable wire allows removing cord and headlight independently and efficiently. It assists users to save time and reduce the cost of resources and money.<br />
6.Wireless QI inductive charging.<br />
7.Connecting the Application through Bluetooth that able to control lighting, monitor the using status, or personalize setting via APP.
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