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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
MRBT Magnetic rodlesscylinder is based on magnetics theory and used for actuator of active. Compared to regular aluminum extrusion cylinders, MRBT design is to eliminate air leaking; furthermore, which is suitable for dust free and airflow limit working environments. With better energy saving by less air pressure needs.MRBT increases the loading weight from the bearing force that is not directly applied to the body. An extra slide rail also improves rigidity, stability and operating accuracy of the cylinder.
MRBTcomposed withprecision die-casting aluminum as cylinder body, steel spindle and precisionlapping slide. Either two sides or same side can install the fittings for different needs. Additional shocksabsorbers are ideal for reducing the impact force and extend service life. Pneumatic and hydraulicabsorbers are both available. While in an automation working site, alternative magnetics sensors are helpful to take control of actuated stateof the cylinders.
Now Auto equipment tends to be miniaturized, convenient, high speed, modular, but the transmission way and the components are different for improvement of combined production process and design. The hollow motor screw set can overcome these.
The hollow motor screw set can be used with the screw diameter 8~20mm. TBI Motion, with the long-term experience for the ball screw and the research of Gothic arch, we are able to increase the performance to 30% higher than the average and save more than 50% space in the same design. One-piece design reduces the number of parts for machining, saves material, increases efficiency, and reduces carbon emissions. Downsizing also reduces the required space and the frame material. The materials are RoHS certified to ensure them without hazardous substances.
Features:
1. High torque 2. Direct loading control 3. Space saving 4. Low maintenance cost 5. High efficiency 6. Multi-loading point 7.Reduce screw deflection, above overcome machine design problems.
SDE series offer flexible stamping profiles to operate various processes for medium & large auto lightweight parts, especially suitable for drawn parts thanks to eccentric gear design. Its Hold Motion can fulfill hot stamping process for high-strength steel and aluminum. Below are the main features:
1. From 400 ton to 2400 ton SDE servo press provided for different requirements.
2. In-house designed servo motor for presses with low revolution speed and high torque to actualize Hold Motion for hot stamping process.
3. Optimized slide motions to decrease vibration, noise and heat, extending the tool life and enhancing productivity.
4. Patented power management system to save more than 30% of power consumption.
5. Friendly user interface for easy setups and automated die change with one-button start to save time and increase safety.
6. Smart machinery: to support customers’ Industry 4.0 platform with remote monitoring and preventive maintenance.
AXILE G8 is produced to meet various industries needs such as the die & mold, aerospace, automotive and medical industries, its design is based on gantry construction giving the most powerful structure to achieve the best working conditions when machining the complex work pieces.
AXILE G8 is carrying out various tests and data collection to further application research and development. To be able to manufacture smart machines which meet the Industry 4.0 requirements, Buffalo Machinery has developed a series of AXILE Reliability Technology (ART) applications which monitoring the key components and data collection, the real-time machine status monitoring and data analysis can be used as for the purposes of machine components lifetime estimation, production process monitoring and management.
G8 machine can be integrated into the smart factory system to ensure the 24/7 automatic operation without unexpected downtime.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
Apacer hand-held spectroradiometer AL210 provides a smart optical measurement solution for LED backlight-based display panel. Especially designed for low luminance panel. Its depolarization patent improve measurement result and Wi-Fi module make data transfer easier.
using CT-based (Czerny-Turner) optical architecture to provide high sensitivity, high optical resolution, low stray light, and fast measurement response. DTE (Dynamic Thermal Balance Technology) provide accurate measurement under temperature-controlled environment. 3.9nm half-wave width resolution is better than the 5nm half-wavelength resolution of major manufacturers, so that LED backlight-based display is not due to the instrument wavelength resolution caused by the lack of wavelength Deviation, this wavelength deviation is shown in various experimental data.
Spectroradiometer AL210 make less error and spatial limitation and provide a smart way for new generation of optical measurement.
1. Up to 61½ digits resolution, high precision measurement,10KSPS sampling rate,fast data acquisition<br />
2. TFT LCD can display numerical readings,long-term trends,measurement histograms and statistical information,help engineers to view measurement data in a simple and unparalleled way, so that they can get useful information faster and record easily.<br />
3. Wide current measurement range from 100 μA to 10 A<br />
4. Dual measurement function, allowing two different measured parameters to be displayed simultaneously, making testing and analysis easy<br />
5. Front and rear panel measurement input terminal for easy ATE system construction, and the terminal socket is integrated terminal blocks that comply with the latest safety regulations<br />
6. Intuitive operation mode, shuttle adjustment control, easy to get started<br />
7. Support multi-language (Traditional, Jane, Japanese, Korean, Chinese, Russian)<br />
8. Complete communication interface: RS-232C, USB device, LAN, optional GPIB, easy to transfer data to PC
*Industry leading 160 lm/W luminaire efficacy
*Low glare, high uniformity second optics available to meet CIE140/EN 13201-3-2015/BS 5489 P, C class requirements and G3 above glare rating for all kinds of roadways
*Luminaire ENEC Safety mark certified by TUV-SUD laboratory
*Easy grab by single hand
*5 secs tool-free quick access
*3.5kg light weight
*Passed the max. IK10 impact resistant rating, and IP66 waterproof tests. Provide the best outdoor reliability and durability
*Build in Sensor Ready technology LED driver with the ability for all kinds of IoT devices and Smart City applications
*Finless and elegant design to have the minimized aerodynamic resistance and optimized heat dissapation
*Products are compliant with RoHS, REACH directives
*98.4% WEEE recycling rate design for earth environmental sustainability
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
TECO builds it using our DNA, the core business and technology in electric and machinery. We try hard to let it shows beautiful appearance, nice moving, reach services, and other intimate functions. It aims to help the owners retain employees, increase customer sanctification, operational efficiency, and good revenue. We call this combination the excellent chemical effect of technology and human nature.
Reduce cutting force and increase tool life: Reduce cutting force to 1/3 to 1/10 of conventional cutting, reduce motor output power (electricity cost), friction system and cutting heat, improve tool life and machining quality and shorten cutting time.Improve the quality of the processed surface: Effectively suppress the strain of the built-up edge, burrs and the processing surface, improve the surface roughness and processing accuracy; The cutting stress is small, and the amount of the crisp edge when the hard and brittle material is processed can be reduced less than 0.02mm.
Improve the effect of cutting fluid: The cavitation effect produced by momentary bifurcation and ultrasonic vibration between the tool and the workpiece can be achieved, which will evenly emulsify the coolant and form even emulsion
particles, so that the cutting fluid can penetrate the cutting zone more easily. It achieves cooling and lubrication of the cutting fluid.
Reduce cutting force and increase tool life: Reduce cutting force to 1/3 to 1/10 of conventional cutting, reduce motor output power (electricity cost), friction system and cutting heat, improve tool life and machining quality and shorten cutting time.Improve the quality of the processed surface: Effectively suppress the strain of the built-up edge, burrs and the processing surface, improve the surface roughness and processing accuracy; The cutting stress is small, and the amount of the crisp edge when the hard and brittle material is processed can be reduced less than 0.02mm.
Improve the effect of cutting fluid: The cavitation effect produced by momentary bifurcation and ultrasonic vibration between the tool and the workpiece can be achieved, which will evenly emulsify the coolant and form even emulsion
particles, so that the cutting fluid can penetrate the cutting zone more easily. It achieves cooling and lubrication of the cutting fluid.
Commercial air conditioners are mainly used in public large areas such as restaurants, shopping malls, office offices, etc. The power consumption of the unit is large, and the demand for air-conditioning varies greatly. There is often a problem of excessive energy generation caused by excessive cooling.<br />
TECO commercial inverter water-cooled air conditioners are designed with high technology and high quality. The innovative double-inverter compressor system is used to adjust the compressor refrigeration output according to the cooling demand of the environment.<br />
features:<br />
1. Adopting innovative dual-power inverter compressor system design.<br />
2. Exclusive intelligent dual-power control, high efficiency fan, optimized heat exchanger design, energy saving more than 35%.<br />
3. Adopt environmentally friendly refrigerant R-410A, with networked remote monitoring and energy management system to create the most effective energy saving and energy saving management.
Commercial air conditioners are mainly used in public large areas such as restaurants, shopping malls, office offices, etc. The power consumption of the unit is large, and the demand for air-conditioning varies greatly. There is often a problem of excessive energy generation caused by excessive cooling.<br />
TECO commercial inverter water-cooled air conditioners are designed with high technology and high quality. The innovative double-inverter compressor system is used to adjust the compressor refrigeration output according to the cooling demand of the environment.<br />
features:<br />
1. Adopting innovative dual-power inverter compressor system design.<br />
2. Exclusive intelligent dual-power control, high efficiency fan, optimized heat exchanger design, energy saving more than 35%.<br />
3. Adopt environmentally friendly refrigerant R-410A, with networked remote monitoring and energy management system to create the most effective energy saving and energy saving management.
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