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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique.
The machine bed is manufactured from high-quality Meehanite cast iron, heat treated and stress relieved for outstanding stability and without deformaiton.
1.Main Structure of the CNC cylindrical grinder, when in combination with angle control of spindle by C axis,is capable of grinding various special shaped workpiece.
2.The working spindle carried with precision angle decoder, high resolution of angle control.
3.The feed axis is driven by linear motor and equipped with close loop control optical scale to reach high precision.
4.Retaining various functions of CNC cylindrical grinder, and applicable to angle and speed control.
5.Fast and easy transferring custom-made grinding program, when operated with PALMARY-developed CAD/CAM software(optional).
Product design:
TECO Release IE3 high-efficiency flameproof motor, snatch the market of the high-efficiency motors with explosion-proof.
Safety:
The product has a non-conductive explosion fan, and it does not produce sparks and overheating when the motor is start-up and operation status.
Carbon reduction:
Can be used with the inverter and exactly control the motor to save energy.
Convenient Option:
Multiple Application Transformation Package (vibration test, temperature test design, brake, change pole, Encoder ..), increases the convenience of customer.
The dual-frequency design is available in 50Hz and 60Hz countries. CSA explosion-proof certification is also suitable for North American mining areas, chemical environment, and the above characteristics make it possible to comply with local regulations regardless of which area is sold.
* Smooth operation :tray carrier, 2 sets of manipulator feeding/correcting/ registering/printing/off-loading,attain automatic line function.
* Fast screen adjustment :communication between vision and PLC, combine various mechanism and registration to build up cycle button, facilitate operator learning and operating.
* Double work station :twin table structure, printing and loading /registering synchronous process, achieve productivity 1200pph.
* Tray loading :in /out accommodate 30 trays, flexible range 3.5~7 inch.
* Screen positioning structure :4 servo motor +high lead screw rod transmission, assure accuracy of repeatability movement.
* Vision registration :calculate deviation value to control screen displacement, repeatability accuracy <±5μm.
* Cleaning roller :after glass correcting, fork carrier transport to clean surface synchronously.
* Auto paper replacement :preset cleaning number is achieved, paper roller is replaced automatically by motor driving.
1. Dual Spindle System
Dual spindle design for done-in-one operations. Designed for high precision applications, the integral motor spindle design ensures minimal thermal growth
at high speeds or under heavy cutting loads.
2.Dual Carrier Module
Two carriers operate at the same time efficiently. 3.Upward Dust Extraction System
Dust can be removed and collected in a smaller working area. It’ll be much cleaner than other designs.
4.Magnetic Nozzle Module
The unique magnetic design enhance the production capability and improve tact time. Easy to remove or change the parts during the production.
A: Offline Editing Program
It is part of the post-production process of filmmaking and television production. The cutting path can be easily edited on a personal computer through other drawing software.
B: MES
It’s computerized systems used in manufacturing, to track
and document the transformation of raw materials to finished goods.
C: USB Backup System
Production Traceability.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
External Dimension：
Though the current AGV is smaller, it can still operate efficiently, optimize the production rate, reduce the total cost, boost up company’s overall economy under ill conditions.(volume:570x416x200mm)
Way to Freight：
SYR-100 focuses on customizable loading system. Thus, it has shorter heights to reach convenience of custom-addition of material racks.
Navigation：
Using flexible magnetic bars only requires to imbed magnetic bars & RFID on the ground. AGV would read information from magnetic bars and follow instructions of RFID. It can not only avoid misleading problems of colored tape, but also much cheaper.
Steering Control：
We use rear-engine & differential for better control of AGV.
maximum loading：100kgw.
Obstacle Avoidance：
Ultrasound wave as main way to avoid obstacle, bumper strips as auxiliary system
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
<br />
Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
<br />
MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
In terms of the processing equipment or general assembly fixture equipment, the most commonly used traditional clamping cylinder type is a rotary clamp cylinder that synchronously moves downwardand then pressesduring a 90-degree rotation, and has a rotary down section and a down pressure section. In the two-stage operation, there is a large demand for the operation space, while the HGR Rotary Clamp Cylinderdirectly rotates 90° at the highest point during operation, and it directly performs the downward pressure stroke. Compared with the traditional rotary lower downward pressure cylinder that needs to move down synchronously in the rotation section, the product needs less space for rotating down, so it saves nearly 50% of space requirements.The rotating direction is divided into two directions: right turn (HGR) and left turn (HGL). Customers can select the device according to the actual clamping position.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
Product Features
1. The HOFR series is the excellent solution for the recycling of oil mist. The easy-opening structure of the product is the first in the machine tool industry to provide the humanized operation design.
2. The multi-filtration system and enhanced centrifugal force effect are provided to achieve the high filtration efficiency above 99%.
3. IE3 motor used in the HOFR series produced about 40% lower power consumption compared to conventional product.
4. The industrial remote communication function and smart memory function have been used in the products.
5. Low noise.
6. Several patents have been issued.
7. The products will not only help to offer competitive prices, but it will support to create a healthier working environment.
8. The innovative design of easy-opening structure which can decrease maintenance time significantly.
9. The HOFR series is compact. Thus, the series is compatible with a variety of machine tools.
10. Meet CE and ROHS requirements.
Product Features
1. The HOFR series is the excellent solution for the recycling of oil mist. The easy-opening structure of the product is the first in the machine tool industry to provide the humanized operation design.
2. The multi-filtration system and enhanced centrifugal force effect are provided to achieve the high filtration efficiency above 99%.
3. IE3 motor used in the HOFR series produced about 40% lower power consumption compared to conventional product.
4. The industrial remote communication function and smart memory function have been used in the products.
5. Low noise.
6. Several patents have been issued.
7. The products will not only help to offer competitive prices, but it will support to create a healthier working environment.
8. The innovative design of easy-opening structure which can decrease maintenance time significantly.
9. The HOFR series is compact. Thus, the series is compatible with a variety of machine tools.
10. Meet CE and ROHS requirements.
SUNON UFO Ceiling Fan utilizes an ultra slim motor drive and a stylish lightweight shape. The blade combines aircraft-grade aluminum with patented airplane winglet design to effectively reduce the drag and noise to achieve industry-level high efficiency. With its well designed shape, the fan generates high-volume flow. The fan is perfect for large spaces, such as office, restaurants, exhibition, warehouses, factories, etc.
Energy Saving, High Volume Air Flow
It incorporates a gearless direct-drive motor to generate power. Without the noisy gearbox, it generates high torque and low speed, also creates comfortable air-temperature circulation. In mild temperatures, it can replace air conditioning by creating a 5° to 8° lower temperature difference to reduce air conditioning costs
Patented Silent Winglet Design
The aerodynamic-based patented winglet design reduces the air drag by effectively increasing the downward velocity that stabilizes the air current. With the guidance of the winglet line the fan effectively reduces noise and produces a silent more efficient air flow.
SUNON UFO Ceiling Fan utilizes an ultra slim motor drive and a stylish lightweight shape. The blade combines aircraft-grade aluminum with patented airplane winglet design to effectively reduce the drag and noise to achieve industry-level high efficiency. With its well designed shape, the fan generates high-volume flow. The fan is perfect for large spaces, such as office, restaurants, exhibition, warehouses, factories, etc.
Energy Saving, High Volume Air Flow
It incorporates a gearless direct-drive motor to generate power. Without the noisy gearbox, it generates high torque and low speed, also creates comfortable air-temperature circulation. In mild temperatures, it can replace air conditioning by creating a 5° to 8° lower temperature difference to reduce air conditioning costs
Patented Silent Winglet Design
The aerodynamic-based patented winglet design reduces the air drag by effectively increasing the downward velocity that stabilizes the air current. With the guidance of the winglet line the fan effectively reduces noise and produces a silent more efficient air flow.
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