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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
IoT& Industry 4.0. The new generation is coming. EQUIPTOP first intelligent grinding machine TD/ADC.
The differentiation of the product itself provides effective market resilience. It has multi-language version, optimal structural design, excellent automatic compensation device, and automatic dressing for the best process performance. From the feedback of the sensor signal, The operating status can be completely inspected, and the AI ??technology can be used to predict the surface accuracy. It not only embeds maintenance and obstacle elimination information inside the equipment, but also use big data to predict failures. The intelligent grinding machine has built-in multiple database, recommended grinding wheel, lubrication life cycle prediction, production record storage, all of information enable the operator to find in the device. New model of the after-sales service system. Let our client can find the problem at the first time, help our client to save the cost.
SA-202CD is developed by adopting ISO Standards and Directives of CE and PED. To be applicable for all industries, it is designed in oil-less, clean air, less space and combination cabinet type which allows air dryer and air compressor to be purchase separately.
SA-202CD features:
1. Fireproof and sound-absorbing material is adopted to reduce noise. Noise level is lower than 64dB.
2. Both air dryer unit and air compressor unit are designed the to be detachable, easy to connect with each other if needed.
3. Keep low temperature and protect your pneumatic equipment, air cooler located in front of motor, heat will take away while the air is suck into motor.
4. The molecular sieves that inside the dryer are purged by the compressed air generated by itself, which enable molecular sieves to be refreshable, and achieve lower dew point (under -40oC).
5. It designed the deflector under machine base, increase air flow rate and reduces the heat.
6. Stainless steel air tank to avoid rusting.
In response to the future of mercury-free, save energy, green process and smart manufacture, we use UV LED to replace traditional mercury UV lamp. The UV LED machine is designed for PCB process with many smart features and developed mechanisms that satisfies almost requirements of mercury-free, low-energy, environmental protection, longer life, significantly reduce production costs.
Our machines focus on UV LED high efficiency energy saving module, precision alignment and many more features. In order to connect with domestic product chain, energy saving exposure equipment and technical applications are encouraged to develop that are the effective solution for green process and lack of energy in the future.
1. The exposure light source use UV LED to replace traditional UV lamp that save 90% of energy.
2.Using communication mode to compensate LED brightness quality.
3. Automatic energy calibration and compensation, uniformity can automatic calibration to above 90%
Product design:
TECO Release IE3 high-efficiency flameproof motor, snatch the market of the high-efficiency motors with explosion-proof.
Safety:
The product has a non-conductive explosion fan, and it does not produce sparks and overheating when the motor is start-up and operation status.
Carbon reduction:
Can be used with the inverter and exactly control the motor to save energy.
Convenient Option:
Multiple Application Transformation Package (vibration test, temperature test design, brake, change pole, Encoder ..), increases the convenience of customer.
The dual-frequency design is available in 50Hz and 60Hz countries. CSA explosion-proof certification is also suitable for North American mining areas, chemical environment, and the above characteristics make it possible to comply with local regulations regardless of which area is sold.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
400PLUS Series has 3 main designs, unequal flute spacing, unequal helix angle, and special flute geometry. Combined these 3 main advantages, we had tested 400 PLUS, we got the result that using 400PLUS can reduce the burr more efficiently, have the excellent surface, longer tool life, and also improve the chips disposal and get high-efficiency finishing. Moreover, 400PLUS with Speed Tiger own developed coating – ALTIBN, the wear rate of AlTiBN at high temperatures is superior to AlTiN and TiN. Based on the different processed requests, we offer 400PLUS not only for general application, but also for exotic materials with high performance (e.g., Titanium alloy, and Nickel/Inconel alloy) to satisfy the customers’ demands.
HIWIN Super Z ballscrew adopts optimized structure and tangential recirculation device and serves for industries such as semiconductor, medical, photoelectric equipment, single-axis robots etc. It can satisfy customer’s different demands.
1.Smooth and Low Noise
The tangential recirculation loop decreases the impact force, Super Z performs high speed, smooth and low noise.
2.Compact Design
The Super Z patented recirculation loop is formed by the unique recirculation part and the optimized nut structure which fulfill the demands of high accuracy and compact nut diameter.
3.Long Service Life
By innovative structural tech and recirculation loop, Super Z maximizes number of balls contained in the nut, extending 70% of service life.
4.Environment Friendly
Low frictional resistance of the nut working reduces energy loss. Super Z adopts new production skill, has better efficiency to achieve shorter lead time. Super Z meets the demand of energy saving, waste reduction and environmental protection.
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
(1)Full-featured design [A] European, American, Japanese standard tool can be used; [B] The rotation design can be adjusted to the best point of application according to the angles applicable to the tool, blade, bar mounting or dismounting, and used after positioning and tightening. [C] The body(carrier) structure has strong rigidity and impact resistance. The conventional angles of 45, 90 and 180 degrees are all verified by the stress destruction test, and the endurance intensity exceeds 1258Nt.(2)Customized simplification: [A] Large-size and small-size tool only need to be replaced with carriers and sleeves or kits; [B] Non-universal tool or new tool to change the size of the sleeve or sleeve diameter or gradation design, change the position of the carrier screw hole can be applied, a high degree of customization. (3) Single product standardization: [A] Single carrier size; [B] Users can freely change sleeves or kits.
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
Under the global development, machine market also makes a progress towards AI intellectual system and integration of production. To develop machines with intellectual devices eventually becomes a key point. The product integrates the supply chain and intelligent monitoring system. It fulfills clients’ needs of flexible production and digital monitoring management and enables clients’ goods to equip with the functions of predictive maintenance and failure management.
The innovative features of the product is below
1. Obtained three intellectual Taiwan new patents.
2. AI intellectual concept design- equipped with six intelligent systems.
3. High speed movement with accurate positioning.
4. Vertical array design tool disc can reduce the horizontal space by 75%.
5. The exterior is coated with sheet metal design, which is environmentally friendly, aesthetic and energy efficient.
Estimated to reach USD 1,157,240 in export market and USD 991,920 in local market within 3 years.
Under the global development, machine market also makes a progress towards AI intellectual system and integration of production. To develop machines with intellectual devices eventually becomes a key point. The product integrates the supply chain and intelligent monitoring system. It fulfills clients’ needs of flexible production and digital monitoring management and enables clients’ goods to equip with the functions of predictive maintenance and failure management.
The innovative features of the product is below
1. Obtained three intellectual Taiwan new patents.
2. AI intellectual concept design- equipped with six intelligent systems.
3. High speed movement with accurate positioning.
4. Vertical array design tool disc can reduce the horizontal space by 75%.
5. The exterior is coated with sheet metal design, which is environmentally friendly, aesthetic and energy efficient.
Estimated to reach USD 1,157,240 in export market and USD 991,920 in local market within 3 years.
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
By mobile APP to remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in temperature control feedback card for the application of temperature monitoring in cooling towers.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
RJ45 interface for PC and copy module.
Built-in Two PID feedback control.
Earthing terminals built-in into heat sink to effective provide grounding protection.
Support high-speed communication card for Profibus DP/ EtherCAT/ CANopen.
Built-in Modbus and BACnet and Metasys N2 communication protocol for Building Automation.
Motor over-temperature protective function to protect motor (fulfilled by PTC).
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
By mobile APP to remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
Built-in temperature control feedback card for the application of temperature monitoring in cooling towers.
Built-in display and keypad including speed adjustment potentiometer.
Auto carrier frequency change to limit inverter over temperature.
RJ45 interface for PC and copy module.
Built-in Two PID feedback control.
Earthing terminals built-in into heat sink to effective provide grounding protection.
Support high-speed communication card for Profibus DP/ EtherCAT/ CANopen.
Built-in Modbus and BACnet and Metasys N2 communication protocol for Building Automation.
Motor over-temperature protective function to protect motor (fulfilled by PTC).
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