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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Now Auto equipment tends to be miniaturized, convenient, high speed, modular, but the transmission way and the components are different for improvement of combined production process and design. The hollow motor screw set can overcome these.
The hollow motor screw set can be used with the screw diameter 8~20mm. TBI Motion, with the long-term experience for the ball screw and the research of Gothic arch, we are able to increase the performance to 30% higher than the average and save more than 50% space in the same design. One-piece design reduces the number of parts for machining, saves material, increases efficiency, and reduces carbon emissions. Downsizing also reduces the required space and the frame material. The materials are RoHS certified to ensure them without hazardous substances.
Features:
1. High torque 2. Direct loading control 3. Space saving 4. Low maintenance cost 5. High efficiency 6. Multi-loading point 7.Reduce screw deflection, above overcome machine design problems.
HD886L-High Speed Milling Compound Machine satisfies high accuracy and fine surface requirements of molds and parts machining in aerospace and car industries. HD886L is the first-released in Taiwan that integrates milling and discharging processes on same machine. Adoption of stand column movement structure, linear motor drive, double milling and discharge axes makes two different kinds of operation possible at same machine. This also reduces time in moving and calibrating large molds and parts and thus increases product accuracy.
HD886L-Features
1.Compound Processing Improves Performance：
2.Double Balanced Linear Motor Drive
3.Integrated Cooling System
4.Automatic Double Front Door + Tool Magazine System
5.Multiple Intelligent Equipment
Existing frame cassette is open type which lead to contamination easily and reduce yield rate. Back-end process in semiconductor package is still labor-intensive industries. Existing frame cassette is made of metal which is averagely 11KG while it is full loading. It is over the limit for the weight human can carry with two cassettes on both hands. There is also a risk of manual handling which cause wafer damage and harm on operators due to improper transportation. CKplas developed Front Opening Light Cassette Pod which is the first in the market to allow automated transportation with innovative design of top flange, bottom plate and support AMHS and AGV. It reduces particle with innovative hermetic design and mechanical door mechanism which avoid risk of wafer drop or damage due to human error. The weight is only half as heavy as metal cassette with light-weighted compound engineering plastic material, and it reduces contamination issue resulting from anodized finish on metal.
SP-5000P, equipped with an 18,000 rpm high-speed spindle which can accelerate and decelerate in seconds, is developed for providing excellent machining performance for aluminum alloy parts. The column and bed are designed with box structure to improve structural rigidity and reduce precision error caused by thermal distortion. To reach high-accuracy and high-rigidity, SF-5000P applies a roller type large-sized linear guideway. The two-axis tilting and rotary table, with high speed double DD motor drive, can process at all complex angles. High-precision tapered positioning pins ensure stability of the APC and powerful clamping force during machining. SF-5000P adopts the latest generation Siemens controller 840D sl which is more convenient and user-friendly. Siemens controller 840D sl increases operational agility, as well as completes complex and larger angle machining. The overall effect is intensive engineering to achieve the best performance of five-axis machining.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
Precaster is currently the only company in Taiwan that produces and sells laser rangefinders. The goal is to challenge and surpass world leading brands such as Bosch. This product is driven by the needs of customers- lightweight, easy to interpret, anti-interference and more practical functions. The color screen is the current advanced specification and can display more information. Comparing with the world's leading products (Bosch GLM 50C) has the advantage of thinner (21.03 vs 23.76) and larger screen (21.7% vs 20%) with IP54 waterproof and dustproof level and anti-interference in accordance with ISO16331-1 and ISO17025 specifications and high concealment (especially outdoor). It has the functions of node measurement record, angle measurement, offset zero reset and cumulative addition and subtraction. Uniquely equipped with the Bluetooth and use IM2 (measure memory make easy) APP being developed by Precaster. Customers can have a lot possibilities by connecting other devices.
?The cover lens micro-structure of the OMNI Lens? System controls glare while delivering high-performance light distribution
?Two targeted distributions (wide distribution and forward throw) using precise individual optics
?ES features High efficacy, 110 lumens/watt with up to 19,500 delivered lumens
?Smart Design for Quick Installation
?Optional emergency battery, for a minimum of 90 minutes operation when AC power fails
?Optional Motion Sensor, field-programmable custom settings
?Optional Button-type Photocell, photocell is mounted unobtrusively at the top of the luminaire.
?Vandal/Impact resistance to the highest industry standard IK10 Rating
?Each unit is 100% performance tested after a strenuous 2-hour burn-in period to ensure reliability
?Standard 10-Year Warranty
? Intertek ETL verified
? Easy installation into existing signal housings
? Internal conflict monitor prevents simultaneous walk/don’t walk indications
? Hand/person monitoring to accommodate up to 8 units connected in parallel
? Innovative incandescent optical technology
? Wider viewing angle and enhanced uniformity
? Maintains 70% of the initial lumen intensity after 100,000 hours of operation
? Robust hard-coated and UV-stabilized polycarbonate lens for increased longevity against the elements
? Excellent moisture and dust resistance through complete gasket sealing
? Superior thermal management
? Rugged one-piece housing design
?Frame packaging design
? Greater safety and reliability provided by utilizing multiple independent power supplies
? 5-year limited warranty
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
Spectral Irradiance Meter with Dual Modes Ai111 is made for the lux and optical inspection market, especially fit the need of plant growing lighting inspection application. Ai111, which not just support high illuminance measurement, but exclusively Self-defined Wavelength Range, to measure PPFD more precisely, is the best solution for the plant and general lighting measurement.
FWHM 12~15nm is adopted by the most portable devices in the market. However, FWHM at this range is hard to produce precise measuring results because narrow wavelength is a characteristic of LED. Apacer Spectral Irradiance Meter Ai111 can provide better measuring solution in terms of FWHM 5.5nm.
For different properties of crops and plants, using self-defined wavelength range function can easily observe measuring results without PC. If connected with PC, ASP software also can provide diverse measuring comparison under multiple wavelength definition.
Spectral Irradiance Meter with Dual Modes Ai111 is made for the lux and optical inspection market, especially fit the need of plant growing lighting inspection application. Ai111, which not just support high illuminance measurement, but exclusively Self-defined Wavelength Range, to measure PPFD more precisely, is the best solution for the plant and general lighting measurement.
FWHM 12~15nm is adopted by the most portable devices in the market. However, FWHM at this range is hard to produce precise measuring results because narrow wavelength is a characteristic of LED. Apacer Spectral Irradiance Meter Ai111 can provide better measuring solution in terms of FWHM 5.5nm.
For different properties of crops and plants, using self-defined wavelength range function can easily observe measuring results without PC. If connected with PC, ASP software also can provide diverse measuring comparison under multiple wavelength definition.
TECO Green Energy DC inverter chiller, we set a goal to research high technology and produce high quality products, as well as constantly to create a new record in air-conditioner technique. All series of products with environment-friendly refrigerant and energy-saving technology combine to reach the perfect balance of environmental protection.
Features of DC inverter air cooled chiller:
1. DC inverter technology : DC inverter control technology, reduce power consumption 30%, with high efficiency Fan and motor , Can make Energy Efficiency Ratio (COP) 3.6.
2. Simple and slim design : reduce volume 25%, Weight 19% , Refrigerant charge 12%, Reduce installation space, Emissions can be reduced and energy saved by manufacturing, transportation, and final use.
3. Full load High efficient system:. High-speed MCU is used for real-time calculation to detect the environment and load information all the time. Optimum refrigerant system control, DC compressor drive
TECO Green Energy DC inverter chiller, we set a goal to research high technology and produce high quality products, as well as constantly to create a new record in air-conditioner technique. All series of products with environment-friendly refrigerant and energy-saving technology combine to reach the perfect balance of environmental protection.
Features of DC inverter air cooled chiller:
1. DC inverter technology : DC inverter control technology, reduce power consumption 30%, with high efficiency Fan and motor , Can make Energy Efficiency Ratio (COP) 3.6.
2. Simple and slim design : reduce volume 25%, Weight 19% , Refrigerant charge 12%, Reduce installation space, Emissions can be reduced and energy saved by manufacturing, transportation, and final use.
3. Full load High efficient system:. High-speed MCU is used for real-time calculation to detect the environment and load information all the time. Optimum refrigerant system control, DC compressor drive
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