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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
This is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. It suits any kind of fabric. The machine is a result of more than 18 years research and development.
1.First and only one in the world. Many famous international brand assigned their OEM factories to use this machine.
2.Extreme Low Uni- Liquor Ratio : 1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.
3.Improve enterprise image.
4.Reduce producing cost more than 65~75%, a 300kg machine can save the producing cost at least USD 125,000 for the Cotton with spandex knitted fabrics.
5.Saves water, steam, energy, chemical consumes and effluent by more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines.
6.Shorten dyeing time
7.Automatic control system : help achieving industry 4.0.
8.Improve working place environment
9.Widen applications range than traditional dyeing machine
10.Open new areas of academic / industry research.
Ball screw has been already applied in kinds of position and measurement machines at precise technology and precise machine industries. And the electric grippers have already become big roles in the process of precise machines.
The following are main demands for miniature ball screw for the electric gripper.
1. High accuracy: With 3D bridge design, XCKX0402 can get outstanding operation. With the special engineering materials, the circulation system can absorb the noise during the operation. With unique circulation design, it can get higher rigidity and better control on thermal deformation. With these characteristics, XCKX0402 can get stable performance and accuracy in rotating.
2. Longer travel distance and wider range: With XCKX0402, the electric gripper can reach better speed and distance in low RPM. Because of the unique modeling, It can reduce the space to increase the flexibility for machines.
Regarding the above demands, this is why XCKX0402 exists.
MH-400PLUS offers simple operation and versatile machining job areas. It can be applied to machining components at areas of watchmaking, automotive or motorcycle, 3C components, and aircraft
The design is based on the experience of HMC customer feedback, CAE finite element, light weight and high rigidity. All components are QC testified, with calibration test, as well as the machining test. All data is recorded on the SOP for tracking.
MH-400PULSDesign highlights
High acceleration.
High and low support rails at column design.
Direct-drive spindle.
X/Y/Z–axis feed rate 48/48/48 m/min.
Roller type guide ways design.
Chip discharged at middle position of machine.
Servo-control APC offers 180 degree pallet change.
Can offer oil-cooling at ballscrew and servo motor seat.
Absolute encoding servo system
Work table can work pneumatic-hydraulic adapter for fixture.
Optimization on the parameter.
The SDL-6 Six-axis linear drilling machine is using the linear motor as main drive mechanism. The overall ratio of utilization is higher by 14% than traditional ballscrew machine, which greatly increases customer's production capacity. This product has number of practical functions which including laser tool measure system, real time tool break detection, depth control / back drilling, peck drilling, QUICK drilling, etc.
It also has machine monitoring, processing analysis, parts number analysis, broken drill bit analysis, message diagnosis/recording, remote control and other feature functions, which can collect and feedback the real time status of the machine and provide the instant corresponding reaction. By add in new technology and new design of structure, the size of machine has been optimized. It not only reduce floor space but also improve customer plant utilization. This product was exhibited at the TPCA show and brought significant attention on market.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
HC3600 is a portable reference standard with high precision for on-site test, it performs accuracy with direct-in current at 0.02%, current clamp CT at highest level at 0.05%. With full color IPC10 touch-screen display conveniently, IP67 rating waterproof/dust proof, optimized software, friendly built-in manual/wiring diagram and lightweight, it passed various tests. HC3600 equips with a powerful core, using quality components with design of protective terminal for safety, complies safety IEC61010-1/CE EN61326 and environmental test. With innovative operating interface/carry easily/safe design, these strong points are far from the impression for traditional reference standard.
INNGRIT's Zero-point Clamping System with exclusive patented floating mechanism is different from general mechanical principles. When the slider is pulled down tightly, the instantaneous floating mechanism will lock the slider upwards, so that the compensation center point can reach the positioning accuracy of 0.005 mm. It can automatically compensate the loss caused by the use of the module. The module's single pull-down force can be as strong as 2 ton, making it the strongest lateral force. Through the standardization of quick mold change, the speed of operations has become a natural thing to achieve the time-saving and high-efficiency Industry 4.0 standard.
Designed not only to take into account the functionality, but also study and refine each profile and curve. In addition, our R&D team spent several months to find the alloy materials that have been optimized for wear resistance, high strength, and high hardness in order to withstand the challenges of daily operations on the production line. It will ensure that your Zero-point Clamping System can create value for you process all the time.
(1)Full-featured design [A] European, American, Japanese standard tool can be used; [B] The rotation design can be adjusted to the best point of application according to the angles applicable to the tool, blade, bar mounting or dismounting, and used after positioning and tightening. [C] The body(carrier) structure has strong rigidity and impact resistance. The conventional angles of 45, 90 and 180 degrees are all verified by the stress destruction test, and the endurance intensity exceeds 1258Nt.(2)Customized simplification: [A] Large-size and small-size tool only need to be replaced with carriers and sleeves or kits; [B] Non-universal tool or new tool to change the size of the sleeve or sleeve diameter or gradation design, change the position of the carrier screw hole can be applied, a high degree of customization. (3) Single product standardization: [A] Single carrier size; [B] Users can freely change sleeves or kits.
Precaster is currently the only company in Taiwan that produces and sells laser rangefinders. The goal is to challenge and surpass world leading brands such as Bosch. This product is driven by the needs of customers- lightweight, easy to interpret, anti-interference and more practical functions. The color screen is the current advanced specification and can display more information. Comparing with the world's leading products (Bosch GLM 50C) has the advantage of thinner (21.03 vs 23.76) and larger screen (21.7% vs 20%) with IP54 waterproof and dustproof level and anti-interference in accordance with ISO16331-1 and ISO17025 specifications and high concealment (especially outdoor). It has the functions of node measurement record, angle measurement, offset zero reset and cumulative addition and subtraction. Uniquely equipped with the Bluetooth and use IM2 (measure memory make easy) APP being developed by Precaster. Customers can have a lot possibilities by connecting other devices.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
R&D and Innovation:
We have ploughed in the field of valve hard seal supersonic fire spray and milling. Successfully create the valve of power plant level/high-tech self-soluble alloy/metal seat technology, achieve the top CVD tech.
By adopting the new design of the double offset, we access the new patent”TWM577089”and beyond the Fire Safe Test according to API 607and ISO-10497. Also, The design provided the safety and convenience of the valve with handle, and we also access the new patent “DE202014105683U.”
Marketing:
We offer localized services in over 38 places to solve customers' doubts in time. We get many enterprise trust like CSC, CNPC, FPG, TSCM, CTCI, China’s Sinopec, Petro China, Japan’s Hitachi and Toyo, YFY, CNOOC, Shenhua,China Coal, National Power,Singapore’s Water Authority, SLNG, ABB, Shell,Total,BP,BASF, DOW, Bayer, Roche, Linde, Novartis, Nestle, Syngenta and Tata Steel, etc. Moreover, the Image Fair is established. The budget of brand is about NT$ 12 million.
R&D and Innovation:
We have ploughed in the field of valve hard seal supersonic fire spray and milling. Successfully create the valve of power plant level/high-tech self-soluble alloy/metal seat technology, achieve the top CVD tech.
By adopting the new design of the double offset, we access the new patent”TWM577089”and beyond the Fire Safe Test according to API 607and ISO-10497. Also, The design provided the safety and convenience of the valve with handle, and we also access the new patent “DE202014105683U.”
Marketing:
We offer localized services in over 38 places to solve customers' doubts in time. We get many enterprise trust like CSC, CNPC, FPG, TSCM, CTCI, China’s Sinopec, Petro China, Japan’s Hitachi and Toyo, YFY, CNOOC, Shenhua,China Coal, National Power,Singapore’s Water Authority, SLNG, ABB, Shell,Total,BP,BASF, DOW, Bayer, Roche, Linde, Novartis, Nestle, Syngenta and Tata Steel, etc. Moreover, the Image Fair is established. The budget of brand is about NT$ 12 million.
The Heartway S26 lightweight portable mobility scooter represents a new level of innovation. Its modern design and state of the art features signifies a new milestone in the market. The S26 is the first ever heavy-duty travel-friendly scooter due to its wider wheelbase, driving distance range, 120kg user weight capacity, pioneering laser technology, innovative keyless ignition, removable battery pack for easy off-board charging, and quick-released seat system! The S26 features a versatile build designed to push the boundaries on travel scooters to take you to places you have never been able to tackle before on a portable mobility scooter. Its robust design includes a wider wheel base for extra stability, pneumatic tires for the most comfortable ride, as well as a narrow front wheel base for a tight turning radius. The S26 also features a simple auto-fold function to a compact size -push the button on the scooter and the machine will fold itself up compactly in just 15 seconds!
The Heartway S26 lightweight portable mobility scooter represents a new level of innovation. Its modern design and state of the art features signifies a new milestone in the market. The S26 is the first ever heavy-duty travel-friendly scooter due to its wider wheelbase, driving distance range, 120kg user weight capacity, pioneering laser technology, innovative keyless ignition, removable battery pack for easy off-board charging, and quick-released seat system! The S26 features a versatile build designed to push the boundaries on travel scooters to take you to places you have never been able to tackle before on a portable mobility scooter. Its robust design includes a wider wheel base for extra stability, pneumatic tires for the most comfortable ride, as well as a narrow front wheel base for a tight turning radius. The S26 also features a simple auto-fold function to a compact size -push the button on the scooter and the machine will fold itself up compactly in just 15 seconds!
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