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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
VU-620 offers high speed, accuracy, reliable quality. B/C-axis rotary working table and linear guide ways provides high performance. 90% less oil and 80% less electricity than the normal lubrication system and pump motor.The linear guide ways of 3-axis feature low friction and free from stick-and-slip problems.Movable column C-shape structure design provides the best rigidity. Rotary table with one-piece iron casting provides excellent ductility and greater anti-vibration ability. Base slope design and standard with high pressure chip wash down efficiently removes tiny chips and ensure the cleaning of the machine. As for spindle, BBT40 provides a firmer grip to the tools, which prevents tool vibration that affects machining accuracy. Spindle can option with direct type or built-in type. For the customers, VU-620 is a 5-axis machine which is suitable for 3D cutting.
The NT-series Intelligent CNC Multi-tasking Machine has high rigidity structure design by CAE analysis with quality engineering which has been considered the geometry and the physical properties of the design. The boxway type one-piece 30?slant bed offers perfect stiffness and lower vibration to deliver much heavier cutting with a smaller footprint. The NT-series are highly flexible and wide range of options allows equip living tool, Y-axis or sub-spindle in the same floor space for various application demands to increase overall performance of machining efficiency and save the manpower. Modular design concept provides subsequent modify and extend ability. To approach Industry 4.0, Campro IIoT systems represent the first step in the smart manufacturing, provide Machine Health Predictive Analytics, Online Machine Monitoring, Machine Operating Monitoring, and Remote Control & Program Transmission support Mobile APP to provide offsite connection.
The latest Sun Firm CST-46160 is a horizontal CNC precision lathe offering high flexibility and processing efficiency. Our specially designed spindle accommodates up to two sets of mandrels at the front and back, which is perfect for processing long tubes or bars. The turret is designed to fit the rigid platform-type rail structure, providing the best balance between high cutting resistance and processing efficiency. The design of the body structure is complete and the interface is taken into account in advance. It can support the robot arm, the automatic power system as well as the power turret and lead to a more efficient treatment, bringing us win-win benefits.
CST-46160 is a very efficient machine that can meet all kind of requirements for multi-task and complex machining, shorten processing time and reduce part clamping errors. It can be installed with FANUC, SIEMENS, FAGOR control devices, satisfying customer's needs and becoming more user-friendly.
SDE series offer flexible stamping profiles to operate various processes for medium & large auto lightweight parts, especially suitable for drawn parts thanks to eccentric gear design. Its Hold Motion can fulfill hot stamping process for high-strength steel and aluminum. Below are the main features:
1. From 400 ton to 2400 ton SDE servo press provided for different requirements.
2. In-house designed servo motor for presses with low revolution speed and high torque to actualize Hold Motion for hot stamping process.
3. Optimized slide motions to decrease vibration, noise and heat, extending the tool life and enhancing productivity.
4. Patented power management system to save more than 30% of power consumption.
5. Friendly user interface for easy setups and automated die change with one-button start to save time and increase safety.
6. Smart machinery: to support customers’ Industry 4.0 platform with remote monitoring and preventive maintenance.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
(1)Full-featured design [A] European, American, Japanese standard tool can be used; [B] The rotation design can be adjusted to the best point of application according to the angles applicable to the tool, blade, bar mounting or dismounting, and used after positioning and tightening. [C] The body(carrier) structure has strong rigidity and impact resistance. The conventional angles of 45, 90 and 180 degrees are all verified by the stress destruction test, and the endurance intensity exceeds 1258Nt.(2)Customized simplification: [A] Large-size and small-size tool only need to be replaced with carriers and sleeves or kits; [B] Non-universal tool or new tool to change the size of the sleeve or sleeve diameter or gradation design, change the position of the carrier screw hole can be applied, a high degree of customization. (3) Single product standardization: [A] Single carrier size; [B] Users can freely change sleeves or kits.
1.Predict the remaining life of the module by AI.
2.Automatic fault detection alert notification.
3.Protected system: OCP, OVP, LVD, OTP
3.Internet communication function:RS485、RS282、Modbus、
Wifi、Bluetooth、Ethernet、USB
4.IP65:Water-proof, dust-proof, can be used in clean room.
5.Green long-life material: LiFePO4 module can be used over 10Y.
6.Maintenance free
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
This CNC tube bender series is features an all electric tube benders which is equipped with Left + Right Bending Technology for maximum flexibility and minimal interference, with capacity up to O.D. 50.8 mm<br />
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The new SOCO CNC Tube Bender combines Draw + Roll + Dual Direction Bending Way technology. This line is especially suitable for complex parts and shapes, such as automotive exhaust pipe, health care and fitness equipment. It equipped with 7 ~ 10 electric CNC axes, 2+2 bending stacks and uses SOCO’s unique DGT technology (Direct Gear Transmission). <br />
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It may also be optionally provided with Automatic Loaders ( AF / AFM / ROBOTS ) and Automatic Unloaders ( AUL / ROBOTS ) for full automation. This series tube bender can offer one of highest performance solutions available in the market.
This CNC tube bender series is features an all electric tube benders which is equipped with Left + Right Bending Technology for maximum flexibility and minimal interference, with capacity up to O.D. 50.8 mm<br />
<br />
The new SOCO CNC Tube Bender combines Draw + Roll + Dual Direction Bending Way technology. This line is especially suitable for complex parts and shapes, such as automotive exhaust pipe, health care and fitness equipment. It equipped with 7 ~ 10 electric CNC axes, 2+2 bending stacks and uses SOCO’s unique DGT technology (Direct Gear Transmission). <br />
<br />
It may also be optionally provided with Automatic Loaders ( AF / AFM / ROBOTS ) and Automatic Unloaders ( AUL / ROBOTS ) for full automation. This series tube bender can offer one of highest performance solutions available in the market.
The soft start-up valve in UCHV 400-04-W F.R.L modular series is designed to control the air flow and pressures gradually so that to slow down the high movement of actuators that to protect operators from dangers and prevent injured. When under air suppling working, the first shaft in coil is in over-flow energy saving condition while valve gate in opening and closing status; this working theory is supporting pressure suppling of second shaft. When second shaft moves up slowly, the air flow pressure can pressure up to supply port which enable second shaft moving to secondary pressure but in safety condition. With under above condition, the maximum is reach to 7000L/min with small consumption.
Furthermore, the UCHV 400-04-W includes slow air exhaust, the inside exhaust unit is able to releasing air slowly from machines and valves properly; and the inside bridge rectifier has noise reducing to the AC voltage changing to DC voltage.The DC voltage can save 70% energy.
The soft start-up valve in UCHV 400-04-W F.R.L modular series is designed to control the air flow and pressures gradually so that to slow down the high movement of actuators that to protect operators from dangers and prevent injured. When under air suppling working, the first shaft in coil is in over-flow energy saving condition while valve gate in opening and closing status; this working theory is supporting pressure suppling of second shaft. When second shaft moves up slowly, the air flow pressure can pressure up to supply port which enable second shaft moving to secondary pressure but in safety condition. With under above condition, the maximum is reach to 7000L/min with small consumption.
Furthermore, the UCHV 400-04-W includes slow air exhaust, the inside exhaust unit is able to releasing air slowly from machines and valves properly; and the inside bridge rectifier has noise reducing to the AC voltage changing to DC voltage.The DC voltage can save 70% energy.
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