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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Automated production is the basic requirement of Industry 4.0, and big data is indispensable, to reach the purpose of reply data, management, and preservation of production materials. We produce EDM Angular electric gripperwhich can control the program then use the current to control the clamping. Encoder can control the angle then put it to the right position, precision can reach +/-0.01MM.
When using EDM gripper in automation equipment, you can use the program drivers to control of the clamp force which avoid pinch the product also reduce the unnecessary steps. It’s a good way to increase productivity.
With the encoder and motor, it can be used to reply the data to the server, which is beneficial to the production management, quality control and error analysis.
Due to the product force source for the electrical movement, it will not produce air flow praise dusty when moving. EDM can be used in special operation environment.
In response to the future of mercury-free, save energy, green process and smart manufacture, we use UV LED to replace traditional mercury UV lamp. The UV LED machine is designed for PCB process with many smart features and developed mechanisms that satisfies almost requirements of mercury-free, low-energy, environmental protection, longer life, significantly reduce production costs.
Our machines focus on UV LED high efficiency energy saving module, precision alignment and many more features. In order to connect with domestic product chain, energy saving exposure equipment and technical applications are encouraged to develop that are the effective solution for green process and lack of energy in the future.
1. The exposure light source use UV LED to replace traditional UV lamp that save 90% of energy.
2.Using communication mode to compensate LED brightness quality.
3. Automatic energy calibration and compensation, uniformity can automatic calibration to above 90%
Hiwin Mikrosystem develops a direct-drive precision cooling linear motor-C3:Coupled/Precision Controlled/Cooling
1.Reliable/Convenient
●Easy installation
●With Pt1000 sensor to monitor the motor temperature, which effectively improves the control on machining accuracy.
●Maintenance-free for up to 5 years.
2.Innovative Technology
●Excellent dynamic response due to direct drive motor. No backlash due to its non-contact design, results in high accuracy and repeatability and increases performance by 50% from the traditional drive motor. Thrust up to 20,000N.
●The precision cooling forcer/stator and multi-layer heat insulation design have obtained 3 patents. Control on surface temperature gradient within 1°C, which overcomes the thermal deformation, and improves control on machining accuracy within 1μm.
3.Flexible Applications
●C3 is developed to meet different demands of users. Applicable to different industries from the PCB processing machine to the large anti-vibration machine.
Y-axis capability is an enhancement to a turn/mill machine tool. The constraint of two axes of linear motion is inacceptable on some applications. While there are techniques, such as polar coordinate programming, which use axis interpolation to get three-axis like cuts, there remain some workpiece features that simply can't be cut using the two linear axes available on a standard turn/mill machine.
An example is drilling holes in the corners of a milled flat on a cylinder. You can't get to the corners of the flat without Y-axis. Adding Y-axis increases the linear motion capability of a turn/mill machine tool by 33 percent. It's best to think of a Y-axis equipped turn/mill center as two independent machines tools in one. First there is the turning center. It operates exactly like any other 2-axis lathe. The second machine-tool-in-one is a four-axis machining center.
External Dimension：
Though the current AGV is smaller, it can still operate efficiently, optimize the production rate, reduce the total cost, boost up company’s overall economy under ill conditions.(volume:570x416x200mm)
Way to Freight：
SYR-100 focuses on customizable loading system. Thus, it has shorter heights to reach convenience of custom-addition of material racks.
Navigation：
Using flexible magnetic bars only requires to imbed magnetic bars & RFID on the ground. AGV would read information from magnetic bars and follow instructions of RFID. It can not only avoid misleading problems of colored tape, but also much cheaper.
Steering Control：
We use rear-engine & differential for better control of AGV.
maximum loading：100kgw.
Obstacle Avoidance：
Ultrasound wave as main way to avoid obstacle, bumper strips as auxiliary system
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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Preen’s ADG series is a programmable DC power supply with high power density and high output power, offering great response time, high accuracy and many output voltage and current combinations. Designed for the increasing demand of high power DC, ADG is ideal solution for EV motor/compressor, renewable energy, server power supply, fuse/circuit breaker, and PV inverter applications or can be used as a facility power or chamber power.
With output power up to 100kW per unit, the ADG series offers output voltage up to 2000V and output current up to 2500A. Users can select standard RS-485 interface or optional RS-232 and GPIB. The STEP and GRADUAL modes allow easy setup on test sequence and depending on CV/CC settings and load conditions, ADG series can operate as a current or voltage source. Its remote sensing feature can effectively reduce voltage drop caused by cable length and provides more flexibility on installation.
HC3600 is a portable reference standard with high precision for on-site test, it performs accuracy with direct-in current at 0.02%, current clamp CT at highest level at 0.05%. With full color IPC10 touch-screen display conveniently, IP67 rating waterproof/dust proof, optimized software, friendly built-in manual/wiring diagram and lightweight, it passed various tests. HC3600 equips with a powerful core, using quality components with design of protective terminal for safety, complies safety IEC61010-1/CE EN61326 and environmental test. With innovative operating interface/carry easily/safe design, these strong points are far from the impression for traditional reference standard.
CVTR elector-pneumatic regulator has the functions of voltage, current and output, and can be used for precise linear control and linear data. In the automated operation process, personnel can simultaneouslycompare the current production status through the system so as to confirm which parameter is the best choice for highest yield and speed. Therefore, the parameter will be set as the best mode for production in the future to achieve the goal of smart manufacturing. Compared with the general regulator, this product has realized the continuous adjustment of pressure and flow rate when it is automatically operating, which can greatly reduce the air consumption to achieve the effect of saving the energy of air pressureand improve the energy efficiency.
This product is exclusively developed by Bintronic, which specializes in manufacturing the original and world-leading wisdom roller blind. Technological innovation integrates AI and big data analysis to make it smart ,while at the same time improving the environmental protection and energy saving effect of buildings, thus creating the value of the intelligent industry.From 2018 to 2019, the products are ordered and adopted by TSMC,which is a global semiconductor standard enterprise.It is sufficient to certify the product's exquisiteness, uniqueness and competitiveness. <br />
Features: <br />
•Bi-directional communication: adjust natural light anytime, anywhere<br />
Intelligent multi-sections: Perfect alignment, attractive appearance and neat<br />
•Energy saving and environmental protection: Green building, comfortable and elegant.<br />
•precise position: sun tracking system accurate analysis.
400PLUS Series has 3 main designs, unequal flute spacing, unequal helix angle, and special flute geometry. Combined these 3 main advantages, we had tested 400 PLUS, we got the result that using 400PLUS can reduce the burr more efficiently, have the excellent surface, longer tool life, and also improve the chips disposal and get high-efficiency finishing. Moreover, 400PLUS with Speed Tiger own developed coating – ALTIBN, the wear rate of AlTiBN at high temperatures is superior to AlTiN and TiN. Based on the different processed requests, we offer 400PLUS not only for general application, but also for exotic materials with high performance (e.g., Titanium alloy, and Nickel/Inconel alloy) to satisfy the customers’ demands.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
Direct drive allows responsive speed variation and eliminates gear reducer
1. Gear box reduces efficiency by 10~20%; no routine oil change & service required
2. Responsive speed change enhances wave making effect
Highly effective power supply stabilization and control
1. Motor speed and life unaffected by unstable power supply
2. Lightning surge protection and EMI/EMC suppression
Automatic speed control greatly reduces operation costs
1. Oxygen, wind speed and ambient light/temp. sensors integrated to control aerobic effect as power is in proportion to the cube of shaft speed per affinity laws
IOT system to enable remote control & big data analytics
Quick & overall view of pond and aerator status via mobile app
Advanced anti-corrosion treatment to enhance aerator life-span
Multiple patents to increase aerator life-span and prevent counterfeits
Direct drive allows responsive speed variation and eliminates gear reducer
1. Gear box reduces efficiency by 10~20%; no routine oil change & service required
2. Responsive speed change enhances wave making effect
Highly effective power supply stabilization and control
1. Motor speed and life unaffected by unstable power supply
2. Lightning surge protection and EMI/EMC suppression
Automatic speed control greatly reduces operation costs
1. Oxygen, wind speed and ambient light/temp. sensors integrated to control aerobic effect as power is in proportion to the cube of shaft speed per affinity laws
IOT system to enable remote control & big data analytics
Quick & overall view of pond and aerator status via mobile app
Advanced anti-corrosion treatment to enhance aerator life-span
Multiple patents to increase aerator life-span and prevent counterfeits
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Precise CCD alignment, depth control drilling accuracy to apply for high end PCB back-drill & depth control drilling process.
3.X Y traveling speed enhance to 60M/min, Z speed 30M/min, 6 spindles controlled independently.
4.Linear motor applied, operating silently without back gape problem.
5.BBD+CBD ensure bit detection quality.
6.Step-drilling function to reduce broken bit problem. Quick drilling function to reduce the non-working distance to enhance working efficiency.
7.Available to adapt to customer’s monitoring system to analyzing productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides with efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas locally and quickly.
Product:
1.TA LIANG controller applied, for accurate and stable quality.
2.Precise CCD alignment, depth control drilling accuracy to apply for high end PCB back-drill & depth control drilling process.
3.X Y traveling speed enhance to 60M/min, Z speed 30M/min, 6 spindles controlled independently.
4.Linear motor applied, operating silently without back gape problem.
5.BBD+CBD ensure bit detection quality.
6.Step-drilling function to reduce broken bit problem. Quick drilling function to reduce the non-working distance to enhance working efficiency.
7.Available to adapt to customer’s monitoring system to analyzing productivity and abnormality.
Market:
We have sales & service team in Taiwan and overseas markets. It’s our mission to offer a proper and best production assignment. TL system provides with efficient contact, order conditions can be monitored by CRM system. Moreover, we lecture about the products manual for service sites in domestic and overseas locally and quickly.
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