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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
L&L LLS multi-axis complex machining center, is targeting plastic rubber machinery and its functions exceed customer needs:
a.High efficiency:Reduce the number of times of machining twice, reduce tool interference, and reduce work time by 50%.
b.Stable and reliable:Bed structure patent, one-piece casting, μ-level scraping process to ensure accuracy and stability.
c.Human factors, design aesthetics:Programmable tailstock, hydraulic center frame, independent chip removal device, programmable automatic door, high speed splash screen, full cover sheet metal design.
d.Green and environmental protection:Full-cover design reduces the leakage of coolant, the design of the coolant collect plate for bed base, and the addition design of oil mist collector to reduce oil and gas pollution.
Based on PALMARY's tradition of "Pursuing Quality Perfection", combined with human engineering design and peak performance concepts, each machine fully reflects PALMARY's unmatched design and technique.
The machine bed is manufactured from high-quality Meehanite cast iron, heat treated and stress relieved for outstanding stability and without deformaiton.
1.Main Structure of the CNC cylindrical grinder, when in combination with angle control of spindle by C axis,is capable of grinding various special shaped workpiece.
2.The working spindle carried with precision angle decoder, high resolution of angle control.
3.The feed axis is driven by linear motor and equipped with close loop control optical scale to reach high precision.
4.Retaining various functions of CNC cylindrical grinder, and applicable to angle and speed control.
5.Fast and easy transferring custom-made grinding program, when operated with PALMARY-developed CAD/CAM software(optional).
A) Wisdom automation: The machine itself has an built-in automatic robot arm plus finished conveyor belt, which is matched with the machine's double spindle design. Not only can the machining of the A and B faces of the workpiece be completed, but also two different workpieces can be processed independently of each spindle to meet the various needs of the customer. If combined with an automatic feeder (vibration plate), it will be upgraded to an automated production line with 24 hours of unmanned machining to achieve the maximum production capacity with the lowest space and minimum investment.
?(B) Double spindle: The machine adopts the same specification dual-spindle design. The difference between the previous and the main spindle is that the sub-spindle specifications of the general machine are smaller than the positive spindle. Therefore, the parts can only be processed in a refined manner when machining. Shows machine efficiency.
DESCRIPTION IN ENGLISH：
(1) Innovation
1.UX-500 series
Machine meets the requirement for mass production, high mix low volume manufacturing, unmanned night shift production, etc.
2.The patent application of machine visual design concept for company own machine model has been filed.
(2) Intelligent and Practicality
1.HEIDENHAIN TNC640 and SIEMENS 840D controller options available.
2.Option auto door design with 4th axis with ports is convenient to apply automation manufacturing module.
(3) Structure, Precision and Quality
1.Machine with CE certification. Its design and manufacture meet the requirements of ISO 9001 and ISO-14001.
(4) Marketing
1.Aerospace parts machining market is promising, world airplanes market valued at $5.6 trillion during 2015~2034.
(5) Economy
1.Main parts, such as casting, magazine, table, sheet metal, etc. are MIT, enables lead time control and competitive cost.
(6) Aesthetics
1.Guard design applies with symbolic color of QUASER and round-corner for its edge.
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
The core value of whole round shape observation elevator is its unique normal cylinder transparent cabin and hoistway design in the world. It is not just an elevator but an integral forming installation artwork which can be installed in luxury mansions and perfectly matches with the interior designs. Sakura elevator strengthen its product position by attending domestic or foreign exhibitions and cooperating with press and media. The product line of whole round shape observation elevator targets both domestic and foreign market of luxury mansions markets.
In regards to the distribution of Sakura whole round shape elevator, there are branches and service locations in Taipei, Taoyuan, Hsinchu, Miaoli, Taichung, Tainan and Kaohsiung. Meanwhile, there are five sections under international marketing department of E-FENG machinery focus on managing worldwide distributing channels. Those distributors spread across more than 50 countries in the regions of China, Southeast Asia, Japan, Middle East, Arica, Central and South America and North America.
All of the domestic sales people and foreign distributors of E-FENG machinery are dedicated to gather product information or solutions of our competitors to contribute either a SWOT analysis for comparing the characters and solutions of each other’s products or finding out any infringement behavior by submitting all of the information to the R&D department in head office and then find a way to deal with the situation.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
FE’s production of the DSDB is first in Taiwan and we could use it to promote the transformer life and decrease operator’s dangerous, so we can use it to enhance the transformer reliability.
At present there are many different types of the transformer in Taiwan, but most of all the transformer wasn’t use it because it is very expensively, so this is why we develop the DSDB.
Because of the DSDB was produced in Taiwan, so we can offer a good customer service more than abroad one.
FE’s DSDB is according to the customer requirement and we really believe it will fit in (the customer requirement).
Precaster is currently the only company in Taiwan that produces and sells laser rangefinders. The goal is to challenge and surpass world leading brands such as Bosch. This product is driven by the needs of customers- lightweight, easy to interpret, anti-interference and more practical functions. The color screen is the current advanced specification and can display more information. Comparing with the world's leading products (Bosch GLM 50C) has the advantage of thinner (21.03 vs 23.76) and larger screen (21.7% vs 20%) with IP54 waterproof and dustproof level and anti-interference in accordance with ISO16331-1 and ISO17025 specifications and high concealment (especially outdoor). It has the functions of node measurement record, angle measurement, offset zero reset and cumulative addition and subtraction. Uniquely equipped with the Bluetooth and use IM2 (measure memory make easy) APP being developed by Precaster. Customers can have a lot possibilities by connecting other devices.
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
This product is exclusively developed by Bintronic, which specializes in manufacturing the original and world-leading wisdom roller blind. Technological innovation integrates AI and big data analysis to make it smart ,while at the same time improving the environmental protection and energy saving effect of buildings, thus creating the value of the intelligent industry.From 2018 to 2019, the products are ordered and adopted by TSMC,which is a global semiconductor standard enterprise.It is sufficient to certify the product's exquisiteness, uniqueness and competitiveness. <br />
Features: <br />
•Bi-directional communication: adjust natural light anytime, anywhere<br />
Intelligent multi-sections: Perfect alignment, attractive appearance and neat<br />
•Energy saving and environmental protection: Green building, comfortable and elegant.<br />
•precise position: sun tracking system accurate analysis.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
This CNC tube bender series is features an all electric tube benders which is equipped with Left + Right Bending Technology for maximum flexibility and minimal interference, with capacity up to O.D. 50.8 mm<br />
<br />
The new SOCO CNC Tube Bender combines Draw + Roll + Dual Direction Bending Way technology. This line is especially suitable for complex parts and shapes, such as automotive exhaust pipe, health care and fitness equipment. It equipped with 7 ~ 10 electric CNC axes, 2+2 bending stacks and uses SOCO’s unique DGT technology (Direct Gear Transmission). <br />
<br />
It may also be optionally provided with Automatic Loaders ( AF / AFM / ROBOTS ) and Automatic Unloaders ( AUL / ROBOTS ) for full automation. This series tube bender can offer one of highest performance solutions available in the market.
This CNC tube bender series is features an all electric tube benders which is equipped with Left + Right Bending Technology for maximum flexibility and minimal interference, with capacity up to O.D. 50.8 mm<br />
<br />
The new SOCO CNC Tube Bender combines Draw + Roll + Dual Direction Bending Way technology. This line is especially suitable for complex parts and shapes, such as automotive exhaust pipe, health care and fitness equipment. It equipped with 7 ~ 10 electric CNC axes, 2+2 bending stacks and uses SOCO’s unique DGT technology (Direct Gear Transmission). <br />
<br />
It may also be optionally provided with Automatic Loaders ( AF / AFM / ROBOTS ) and Automatic Unloaders ( AUL / ROBOTS ) for full automation. This series tube bender can offer one of highest performance solutions available in the market.
Industry 4.0 concept is adopted by the application of Clouds and Big Data, IoT and AI technology. Industrial automation line is advanced by connecting hardware with software i.e. real time data collection and maintenance resume. The concept is to administer the intelligent initiative on every aspect of product, equipment, service, management.
1.Operation management is realized by real-time monitoring for temperature, pressure, and currents.
2.IoT and Cloud service is integrated to feature repairing notice, warning reports, error messages, maintenance resume.
3. Monitoring the production line by instant repairing and remote parameters setup.
4. Real time and accurate report for production based on data capture tool and MES/ERP system connected with peripherals equipment..
5. Finding its root cause through analysis of big data, realizing precaution practice and high-efficiency of daily maintenance.
Industry 4.0 concept is adopted by the application of Clouds and Big Data, IoT and AI technology. Industrial automation line is advanced by connecting hardware with software i.e. real time data collection and maintenance resume. The concept is to administer the intelligent initiative on every aspect of product, equipment, service, management.
1.Operation management is realized by real-time monitoring for temperature, pressure, and currents.
2.IoT and Cloud service is integrated to feature repairing notice, warning reports, error messages, maintenance resume.
3. Monitoring the production line by instant repairing and remote parameters setup.
4. Real time and accurate report for production based on data capture tool and MES/ERP system connected with peripherals equipment..
5. Finding its root cause through analysis of big data, realizing precaution practice and high-efficiency of daily maintenance.
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