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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
The outstanding features for Vertical Grinding Machine model VIG-50 :
1.High Rigidity Machine Bed
-The design of honeycomb tubular type machine bed and cross guideway structure could improve the rigidity and make this machine more stability.
-The machine bed is manufactured by high quality MEEHANITE cast iron.
2.High Grinding Efficiency
-For end face grinding application, the wheel spindle can swivel to 22.5 degrees for easy grinding.
-Equipped with ATC system for max. 6 no. grinding wheel change to meet different diameter or accuracies grinding.
3.Space Saving
-The round rotating dressing device could save more interior structure space.
4.High Precision
-The coolant flow has an isolation design from the machine bed and can reduce the heat deformation and dirt contamination on the bed.
-The standard accessories 2 axes full-close loop digital linear scales equipped.
5.High Rigidity Work Spindle
-The work spindle uses high accuracies bearings in the turn table for higher rigidity.
The design of the built-in motor and the side-mounted motor of this series is about 50% smaller than that of the traditional electric cylinder slide. It provides customers with more choices in narrow space and flat and low-assembly space applications. The new anti-skid cross roller slide patent allows customers to be more stable at high speed and high frequency. Whether it is used horizontally or vertically, the retainer will not be displaced and the slide will fall off. The compact design and industrial design with a corporate image color make the product more recognizable. This product will consider environmental protection specifications in functional design, process evaluation, and auxiliary use. The aluminum extrusion pumping process can reduce material waste and processing process to achieve the lowest waste generation.
For transferring liquid used in machine tools. Immersible design that no need for hose or tube at inlet. Only need to ensure the height of water surface. No dry run and not easy for the air to be sucked in. Mechanical seal adopts an integrated modular design to improve performance and efficiency. Backwater designs that even if the liquid leaks, it stay inside the water tank. Avoids splashing liquid damaging the motor. This is a safer design. Mechanical seal adopts an integrated modular design to improve performance and efficiency, and the mechanical shaft seal can be disassembled from the outside of the machine tool to increase the convenience of maintenance. Consider the convenience of installation and use, reduce the size and weight of the product. After passing the inspection by Electronic Testing Center. The motors of this product are all high efficiency motors that meet the national IE3 efficiency standards.
Hiwin Mikrosystem develops a direct-drive precision cooling linear motor-C3:Coupled/Precision Controlled/Cooling
1.Reliable/Convenient
●Easy installation
●With Pt1000 sensor to monitor the motor temperature, which effectively improves the control on machining accuracy.
●Maintenance-free for up to 5 years.
2.Innovative Technology
●Excellent dynamic response due to direct drive motor. No backlash due to its non-contact design, results in high accuracy and repeatability and increases performance by 50% from the traditional drive motor. Thrust up to 20,000N.
●The precision cooling forcer/stator and multi-layer heat insulation design have obtained 3 patents. Control on surface temperature gradient within 1°C, which overcomes the thermal deformation, and improves control on machining accuracy within 1μm.
3.Flexible Applications
●C3 is developed to meet different demands of users. Applicable to different industries from the PCB processing machine to the large anti-vibration machine.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
CX-180 Dragonfly Tethered Unmanned Helicopter System provides hovering unmanned helicopter with unlimited flying time with a cable connected with the power generator at the ground. These solutions make new possibilities available for a wide range of applications such as aerial surveillance, telecommunications, traffic monitoring, demanding
industrial inspections and air quality monitoring, etc.
FEATURE
●Described as cell towers in the sky, the Dragonfly can flies up to 300 feet above ground and covers up to 50 square miles with cellular services.
●Unlimited and reliable flight time for mapping, surveillance and inspection
●High efficiency coaxial pitch control structure design
●Rainproof Body design
PAYLOAD CABAILITY AND CABLE SPECIFICATION
●100 METER(328’) ALTITUDE PAYLOAD—10KG(22LB)
● 120M SPECIAL HIGH TENSION CABLE SYSTEM
●DIMENSION: L1409mm x W540mm x H926mm
L55.5 x W21.3 x H36.5
●ROTOR DIAMETER : 1820mm(72)
●POWER GENERATOR ON THE GROUND :
Chroma 17040 Regenerative Battery Pack Test System is a high precision, efficiency and safety charge/discharge system designed specifically for secondary battery module and pack tests. It has an energy regenerative function to provide clean and stable power back to grid with 90% efficiency to save energy and avoid heat consumption. 17040 have a dual mode switching function that can also switch to battery simulation mode to simulate the characteristics of a real battery for testing motor controller or charger.
Key Features:
- Power range: 60kW~ 300kW
- Maximum voltage/ Output Current: 1000v/ 750A
- Current/voltage measurement accuracy <0.05%FS
- Equipped with multiple voltage and current scales for auto ranging function
- Provide full power or current output between high voltage range (700-1000V) for high-power battery systems
- 2msec current slew rate (-90% ~ 90%), for stricter battery charge and discharge tests
- Uses MOSFET made from SiC material to enhance product endurance
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
? Intertek ETL verified
? Easy installation into existing signal housings
? Internal conflict monitor prevents simultaneous walk/don’t walk indications
? Hand/person monitoring to accommodate up to 8 units connected in parallel
? Innovative incandescent optical technology
? Wider viewing angle and enhanced uniformity
? Maintains 70% of the initial lumen intensity after 100,000 hours of operation
? Robust hard-coated and UV-stabilized polycarbonate lens for increased longevity against the elements
? Excellent moisture and dust resistance through complete gasket sealing
? Superior thermal management
? Rugged one-piece housing design
?Frame packaging design
? Greater safety and reliability provided by utilizing multiple independent power supplies
? 5-year limited warranty
This product is exclusively developed by Bintronic, which specializes in manufacturing the original and world-leading wisdom roller blind. Technological innovation integrates AI and big data analysis to make it smart ,while at the same time improving the environmental protection and energy saving effect of buildings, thus creating the value of the intelligent industry.From 2018 to 2019, the products are ordered and adopted by TSMC,which is a global semiconductor standard enterprise.It is sufficient to certify the product's exquisiteness, uniqueness and competitiveness. <br />
Features: <br />
•Bi-directional communication: adjust natural light anytime, anywhere<br />
Intelligent multi-sections: Perfect alignment, attractive appearance and neat<br />
•Energy saving and environmental protection: Green building, comfortable and elegant.<br />
•precise position: sun tracking system accurate analysis.
?The cover lens micro-structure of the OMNI Lens? System controls glare while delivering high-performance light distribution
?Two targeted distributions (wide distribution and forward throw) using precise individual optics
?ES features High efficacy, 110 lumens/watt with up to 19,500 delivered lumens
?Smart Design for Quick Installation
?Optional emergency battery, for a minimum of 90 minutes operation when AC power fails
?Optional Motion Sensor, field-programmable custom settings
?Optional Button-type Photocell, photocell is mounted unobtrusively at the top of the luminaire.
?Vandal/Impact resistance to the highest industry standard IK10 Rating
?Each unit is 100% performance tested after a strenuous 2-hour burn-in period to ensure reliability
?Standard 10-Year Warranty
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
HIWIN abi integrates parts for motion to realize convenient/reliable/flexible usages.
● advanced actuation: Integration of motor/encoder/drive/controller/network
● brilliant balance: For better reliability+noise immunity
● infinite intelligence: Communication formats support widest possibilities
1. Innovation
● Hi-tech+Mfg. process enable a complete solution
● Assembly efficiency increase 84%/cable cost 76% down
● Energy efficiency 14% up by frequency control
2. Design
● All-in-one design shrinks space by 40%
● Hi-speed field bus communication module enhances signal noise immunity
● Simple lines through entity, with performance and texture being compatible
3. Application
● Wrapping housing providing safe assembly: the best choice for industries and services
● Assembly easiness+applicability for all install-directions: Plug&Play with one-button auto-function for debugging
● Graphical user interface, intuitive operation, easy to pick up for non-professionals
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
Under the global development, machine market also makes a progress towards AI intellectual system and integration of production. To develop machines with intellectual devices eventually becomes a key point. The product integrates the supply chain and intelligent monitoring system. It fulfills clients’ needs of flexible production and digital monitoring management and enables clients’ goods to equip with the functions of predictive maintenance and failure management.
The innovative features of the product is below
1. Obtained three intellectual Taiwan new patents.
2. AI intellectual concept design- equipped with six intelligent systems.
3. High speed movement with accurate positioning.
4. Vertical array design tool disc can reduce the horizontal space by 75%.
5. The exterior is coated with sheet metal design, which is environmentally friendly, aesthetic and energy efficient.
Estimated to reach USD 1,157,240 in export market and USD 991,920 in local market within 3 years.
Under the global development, machine market also makes a progress towards AI intellectual system and integration of production. To develop machines with intellectual devices eventually becomes a key point. The product integrates the supply chain and intelligent monitoring system. It fulfills clients’ needs of flexible production and digital monitoring management and enables clients’ goods to equip with the functions of predictive maintenance and failure management.
The innovative features of the product is below
1. Obtained three intellectual Taiwan new patents.
2. AI intellectual concept design- equipped with six intelligent systems.
3. High speed movement with accurate positioning.
4. Vertical array design tool disc can reduce the horizontal space by 75%.
5. The exterior is coated with sheet metal design, which is environmentally friendly, aesthetic and energy efficient.
Estimated to reach USD 1,157,240 in export market and USD 991,920 in local market within 3 years.
TECO Green Energy DC inverter chiller, we set a goal to research high technology and produce high quality products, as well as constantly to create a new record in air-conditioner technique. All series of products with environment-friendly refrigerant and energy-saving technology combine to reach the perfect balance of environmental protection.
Features of DC inverter air cooled chiller:
1. DC inverter technology : DC inverter control technology, reduce power consumption 30%, with high efficiency Fan and motor , Can make Energy Efficiency Ratio (COP) 3.6.
2. Simple and slim design : reduce volume 25%, Weight 19% , Refrigerant charge 12%, Reduce installation space, Emissions can be reduced and energy saved by manufacturing, transportation, and final use.
3. Full load High efficient system:. High-speed MCU is used for real-time calculation to detect the environment and load information all the time. Optimum refrigerant system control, DC compressor drive
TECO Green Energy DC inverter chiller, we set a goal to research high technology and produce high quality products, as well as constantly to create a new record in air-conditioner technique. All series of products with environment-friendly refrigerant and energy-saving technology combine to reach the perfect balance of environmental protection.
Features of DC inverter air cooled chiller:
1. DC inverter technology : DC inverter control technology, reduce power consumption 30%, with high efficiency Fan and motor , Can make Energy Efficiency Ratio (COP) 3.6.
2. Simple and slim design : reduce volume 25%, Weight 19% , Refrigerant charge 12%, Reduce installation space, Emissions can be reduced and energy saved by manufacturing, transportation, and final use.
3. Full load High efficient system:. High-speed MCU is used for real-time calculation to detect the environment and load information all the time. Optimum refrigerant system control, DC compressor drive
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