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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Our solution product integrates measure, storage and analysis. All in one design, you only need to use your smart phone and or set up the LoRa gateway server for TiMS sensors then you could monitor the status(including temperature, 3 axis vibration and power frequency) of motors through Tatung Cloud(Microsoft Azure database system) on both website and smart phone App. Hybrid wireless communication structure combines kilometer-level "Long Range Low Power" (LoRa) communication tech (covers more than 2 km) and "Bluetooth Low Energy" (BLE) transmission for TiMS. 1-st Contactless power frequency sensing tech (in Taiwan) and spectrum analysis help user monitor the status of all motors more effectively. Active abnormal alarm notification (on App/E-mail) and LED status indication (on sensor) let you know the states of motors instead of dismantle the motor. Tatung Cloud provide every single TiMS sensor a motor database, users do not need to set up their own system themselves.
GA series has Direct Force design on the concept of X/Y axes linear guideway blocks keep staying in straight line. GA series is suitable for the precision mold cutting within small/medium stroke. AccuteX controller is 100% self-developed by core-technologies of R&D team. We can provide the best support in any modifications. AccuteX controller is based on Windows CE system. AccuteX machine is capable with industry 4.0 who has M2M protocol to collaborate with Robots and other machines. Flexible Real-time production can be made by Intelligent Manufacturing Integration System to meet full-automation demand. According to different wire diameters, corner angles, arc radius and thicknesses, AccuteX controller optimizes parameters for the best cutting efficiency with high accuracy. New generation of Lead-In/Lead-Out function is available for Tungsten Carbide. The wire mark is 2μm after 3 cuts by 40mm thickness which improving mold quality and saving second time polishing hours.
L&L LLS multi-axis complex machining center, is targeting plastic rubber machinery and its functions exceed customer needs:
a.High efficiency:Reduce the number of times of machining twice, reduce tool interference, and reduce work time by 50%.
b.Stable and reliable:Bed structure patent, one-piece casting, μ-level scraping process to ensure accuracy and stability.
c.Human factors, design aesthetics:Programmable tailstock, hydraulic center frame, independent chip removal device, programmable automatic door, high speed splash screen, full cover sheet metal design.
d.Green and environmental protection:Full-cover design reduces the leakage of coolant, the design of the coolant collect plate for bed base, and the addition design of oil mist collector to reduce oil and gas pollution.
The body material is made of FC30 casting, to achieve the best rigidity and vibration-absorbing capacity and ensure the machining accuracy always.It adopt ballscrew in accordance with linear guideway’s extension direction parallel to axial of ballscrew, and it can make machining more stable and improve structure’s strength to achieve the excellent machining accuracy.Stroke by using servo motor in accordance with driver thru coupling to connect ballscrew, then it can do precision multi-stage stroke control.Participating product is suitable for bicycle, auto parts, bathroom fittings, gate valve industries, etc.Our company’s oversea market includes China, India, Thailand, Indonesia, Mexico, South Africa, Turkey and Europe area. The brand, simple line pattern with uniqueness and high quality. It deeply within supply chain, distributors, and customer’s mind. Customer can easy to distinguish our logo that represents professional and fully satisified with customer’s requirement.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
AST ATOM 6500C is used in the 4/6”wafer photoresist coating process. When compared with conventional wafer tracks, the ATOM 6500C is unique with the innovative design elements listed below:
1. It is equipped with ”Reduced Resist Coating” technique, which reduces the minimum PR volume down to 0.65 CC and saves the usage by up to 50%.
2. The brand new in-house handling robot is faster, cheaper, easier to maintain and more convenient to upgrade its performance.
3. In the standard production mode, it produces 30% more than competitors.
4. The robot is equipped with its unique 3rd fork dedicated for transferring wafers into the coating module so that no heat accumulation can impact wafer temperature and therefore further improves the coating uniformity.
5. It has one more cassette station than competitors which improves efficiency and productivity and further lowers the risk of material shortage of production.
6. In-house software allows AST to quickly provide customized services.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
Environment variable formula is how MCM can become the first brand of the core technology of metal processing industry.
Passed ROHS certification, adhere to the REACH (SVHC) regulations designed to conform with maximized benefit, quality is guaranteed.
MCM Technical services team deals directly through the 3C communication software and R&D laboratory synchronous operation, base on correct information, the problem can be solved rapidly and correctly.Product development and product service process is more important than the manufacturing process.
MCM has respectively established business units in Taipei, Taichung, and Kaohsiung. Overseas, MCM has set up subsidiaries in central and south part of mainland China for the production sales, and construction of layered operating system.Seeking the biggest business opportunities with strategic alliance, with the Asian wide path set sales and service points of joint procurement and overseas marketing. To expand sales positions to global scale.
Generally speaking, the uniaxial cylinder piston and the spindle are all circular design. The appearance is mostly square, and there are often rotations when they are actuated, which causes unstable operation and reduces the accuracy. If you want to avoid rotation, you must install guiderod or linear guide to limit the rotation. The piston of JM OvalPiston Cylinder is designed asoval form, which comes with precision extruded aluminum extruded oval cylinder tube. There’s no need to add to additional guide rod or linear guide and other complex mechanisms, you can achieve the effect that there will be no unstable operation situation when actuated. The JM OvalPiston Cylinderisflatter than the traditional cylinder and can help save the space of installation.
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
"MARS" is a tactical reconnaissance unmanned helicopter. With three CFRP blade main rotor and 100 cc heavy-oil engine, it reaches top speed at 108 km per hour. Its nominal mission time is 70 minute, and 200 minutes with additional fuel tank. Equipped with advanced 30x zoom (2x digital) 720p HD camera and 8x digital zoom IR sensor, it can sustain long endurance land and maritime surveillance and target tracking mission. Optional laser ranger-finder and IR illuminator can be integrated to increase mission versatility. With exchangeable mission module, MARS can fulfill various surveillance and reconnaissance requirements in civil emergency response, mapping and surveying, resource exploration, damage assessment.
"MARS" is a tactical reconnaissance unmanned helicopter. With three CFRP blade main rotor and 100 cc heavy-oil engine, it reaches top speed at 108 km per hour. Its nominal mission time is 70 minute, and 200 minutes with additional fuel tank. Equipped with advanced 30x zoom (2x digital) 720p HD camera and 8x digital zoom IR sensor, it can sustain long endurance land and maritime surveillance and target tracking mission. Optional laser ranger-finder and IR illuminator can be integrated to increase mission versatility. With exchangeable mission module, MARS can fulfill various surveillance and reconnaissance requirements in civil emergency response, mapping and surveying, resource exploration, damage assessment.
There are many factories use the CNC machines for many years, but still have the same problem. The technician think it's very
inconvenient that machine cannot adjust the operating conditions according to the current processing state.
JHT-4010 can installation sensor to detect the current mechanical state, and can make gradually adjustment through it self-developed algorithm calculation analysis. To achieve customer's request and reduce the production cost.The intelligent platform installed on this grinding machine will be more effective in improving the precision and efficiency of machining. By using this machine to produce high-precision components then assembly relative machines.To produce precisely parts,then assembly more high level machines... We believe this virtuous cycle will contribute to the whole machinery industry.
We have target the customer from Europe, U.S., China and Japan. Especially Taiwan.It mainly enhances the competitiveness of Taiwan's machine tools.
There are many factories use the CNC machines for many years, but still have the same problem. The technician think it's very
inconvenient that machine cannot adjust the operating conditions according to the current processing state.
JHT-4010 can installation sensor to detect the current mechanical state, and can make gradually adjustment through it self-developed algorithm calculation analysis. To achieve customer's request and reduce the production cost.The intelligent platform installed on this grinding machine will be more effective in improving the precision and efficiency of machining. By using this machine to produce high-precision components then assembly relative machines.To produce precisely parts,then assembly more high level machines... We believe this virtuous cycle will contribute to the whole machinery industry.
We have target the customer from Europe, U.S., China and Japan. Especially Taiwan.It mainly enhances the competitiveness of Taiwan's machine tools.
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