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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Wider space in frontage is for large and heavy duty like car bumper molds.
Performance is upgraded by 3 axes with high precision linear ways,DD ballscrews,A/C-axis milling head,and built-in 24,000rpm high speed spindle HSK-A63 which is good in high speed light cutting.
FEM optimized structure & thermal insulation avoid deformation caused by ambient temp. and keep accurate & stable.Full covers,sight window,2-stage arm,& air/water guns in front are ergonomic.
4-way chip removal collects chips quickly which saves time to clean and increase convenience.
Back fence & split ladder are safer for users as the ladder folded during process.Door safety locks achieves CE regulation and lets users secured.
Lube unit & oil skimmer retrieve oil to extend the life time and be ECO.
Coolant unit adopts heat exchange to lower refrigerant.
Built-in spindle with less shift and transmission improves efficiency.
Adopting umbrella type servo magazine features low noise, low consumption,and high performance.
AXILE G8 is produced to meet various industries needs such as the die & mold, aerospace, automotive and medical industries, its design is based on gantry construction giving the most powerful structure to achieve the best working conditions when machining the complex work pieces.
AXILE G8 is carrying out various tests and data collection to further application research and development. To be able to manufacture smart machines which meet the Industry 4.0 requirements, Buffalo Machinery has developed a series of AXILE Reliability Technology (ART) applications which monitoring the key components and data collection, the real-time machine status monitoring and data analysis can be used as for the purposes of machine components lifetime estimation, production process monitoring and management.
G8 machine can be integrated into the smart factory system to ensure the 24/7 automatic operation without unexpected downtime.
The SDL-6 Six-axis linear drilling machine is using the linear motor as main drive mechanism. The overall ratio of utilization is higher by 14% than traditional ballscrew machine, which greatly increases customer's production capacity. This product has number of practical functions which including laser tool measure system, real time tool break detection, depth control / back drilling, peck drilling, QUICK drilling, etc.
It also has machine monitoring, processing analysis, parts number analysis, broken drill bit analysis, message diagnosis/recording, remote control and other feature functions, which can collect and feedback the real time status of the machine and provide the instant corresponding reaction. By add in new technology and new design of structure, the size of machine has been optimized. It not only reduce floor space but also improve customer plant utilization. This product was exhibited at the TPCA show and brought significant attention on market.
The NT-series Intelligent CNC Multi-tasking Machine has high rigidity structure design by CAE analysis with quality engineering which has been considered the geometry and the physical properties of the design. The boxway type one-piece 30?slant bed offers perfect stiffness and lower vibration to deliver much heavier cutting with a smaller footprint. The NT-series are highly flexible and wide range of options allows equip living tool, Y-axis or sub-spindle in the same floor space for various application demands to increase overall performance of machining efficiency and save the manpower. Modular design concept provides subsequent modify and extend ability. To approach Industry 4.0, Campro IIoT systems represent the first step in the smart manufacturing, provide Machine Health Predictive Analytics, Online Machine Monitoring, Machine Operating Monitoring, and Remote Control & Program Transmission support Mobile APP to provide offsite connection.
Pai Lung’s K series represents a remarkable new concept that draws on highly original thinking in design and clever new advances in engineering. It combines interior Pai Lung’s latest Knitel technology to a double jersey system in a redefined knitting head that's no longer than a interlock machine only.
The main gear transmission of dial and cylinder in the double jersey machine are the oil bathed lubrication. This design can deduce the running noise, energy loss, and part worn out, also provide higher operating RPM in production. The K frame design can separate the frame oil and waste needle oil effectively for easy maintenance. The housing grooving structure can afford long- term period of any heavy loading from the take up system.
By the combination of 4 tracks on dial and 6 tracks on cylinder, imitate the function of jacquard effect. Makes the back side more like 3D structure, also enhanced the air permeability. Will outstandingly increase the comfort of sportswear.
The surface of copper alloy wire has naturally antimicrobial characteristics. AB65 copper alloy wire is made of hybrid yarn,which is the combination of polyester fiber and copper alloy fiber.It has high strength and anti-corrosion. AB65 copper alloy wire soaked in water can release copper ions, effectively inhibit parasites and pathogens, and prevent the growth and attachment of barnacles,algae, and shellfish. AB65 wire has highly strength properties to resist seawater corrosion, and to maintain its shape even under the Kuroshio Current. Interwoven with polyester fiber yarn, greatly reduce the weight of cage and slow down the corrosion of copper alloy surface.Hybrid yarn is easy to assemble ,so the fish farmers can effectively simplify the installation process, reduce the cost of purchase. Decrease of adhesion between algae and shellfish, maintain good water circulation and permeability, have higher dissolved oxygen values, and form a friendly aquaculture environment.
The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
External Dimension：
Though the current AGV is smaller, it can still operate efficiently, optimize the production rate, reduce the total cost, boost up company’s overall economy under ill conditions.(volume:570x416x200mm)
Way to Freight：
SYR-100 focuses on customizable loading system. Thus, it has shorter heights to reach convenience of custom-addition of material racks.
Navigation：
Using flexible magnetic bars only requires to imbed magnetic bars & RFID on the ground. AGV would read information from magnetic bars and follow instructions of RFID. It can not only avoid misleading problems of colored tape, but also much cheaper.
Steering Control：
We use rear-engine & differential for better control of AGV.
maximum loading：100kgw.
Obstacle Avoidance：
Ultrasound wave as main way to avoid obstacle, bumper strips as auxiliary system
*Industry leading 160 lm/W luminaire efficacy
*Low glare, high uniformity second optics available to meet CIE140/EN 13201-3-2015/BS 5489 P, C class requirements and G3 above glare rating for all kinds of roadways
*Luminaire ENEC Safety mark certified by TUV-SUD laboratory
*Easy grab by single hand
*5 secs tool-free quick access
*3.5kg light weight
*Passed the max. IK10 impact resistant rating, and IP66 waterproof tests. Provide the best outdoor reliability and durability
*Build in Sensor Ready technology LED driver with the ability for all kinds of IoT devices and Smart City applications
*Finless and elegant design to have the minimized aerodynamic resistance and optimized heat dissapation
*Products are compliant with RoHS, REACH directives
*98.4% WEEE recycling rate design for earth environmental sustainability
400PLUS Series has 3 main designs, unequal flute spacing, unequal helix angle, and special flute geometry. Combined these 3 main advantages, we had tested 400 PLUS, we got the result that using 400PLUS can reduce the burr more efficiently, have the excellent surface, longer tool life, and also improve the chips disposal and get high-efficiency finishing. Moreover, 400PLUS with Speed Tiger own developed coating – ALTIBN, the wear rate of AlTiBN at high temperatures is superior to AlTiN and TiN. Based on the different processed requests, we offer 400PLUS not only for general application, but also for exotic materials with high performance (e.g., Titanium alloy, and Nickel/Inconel alloy) to satisfy the customers’ demands.
Apacer hand-held spectroradiometer AL210 provides a smart optical measurement solution for LED backlight-based display panel. Especially designed for low luminance panel. Its depolarization patent improve measurement result and Wi-Fi module make data transfer easier.
using CT-based (Czerny-Turner) optical architecture to provide high sensitivity, high optical resolution, low stray light, and fast measurement response. DTE (Dynamic Thermal Balance Technology) provide accurate measurement under temperature-controlled environment. 3.9nm half-wave width resolution is better than the 5nm half-wavelength resolution of major manufacturers, so that LED backlight-based display is not due to the instrument wavelength resolution caused by the lack of wavelength Deviation, this wavelength deviation is shown in various experimental data.
Spectroradiometer AL210 make less error and spatial limitation and provide a smart way for new generation of optical measurement.
HIWIN Super Z ballscrew adopts optimized structure and tangential recirculation device and serves for industries such as semiconductor, medical, photoelectric equipment, single-axis robots etc. It can satisfy customer’s different demands.
1.Smooth and Low Noise
The tangential recirculation loop decreases the impact force, Super Z performs high speed, smooth and low noise.
2.Compact Design
The Super Z patented recirculation loop is formed by the unique recirculation part and the optimized nut structure which fulfill the demands of high accuracy and compact nut diameter.
3.Long Service Life
By innovative structural tech and recirculation loop, Super Z maximizes number of balls contained in the nut, extending 70% of service life.
4.Environment Friendly
Low frictional resistance of the nut working reduces energy loss. Super Z adopts new production skill, has better efficiency to achieve shorter lead time. Super Z meets the demand of energy saving, waste reduction and environmental protection.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
The Seadragon 8 axis under water sonar robot is a system of ROV which utilizes.interchangeable, modular components residing on a single, intelligent network. It provides a prolonged space for putting more extra equipment inside. This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
‧HD tith Ethernet interface (IP)
‧60Hz:30fps | 50Hz:25fps
‧20x zoom lens | 6.0~96mm | 56?~3.6? HF.O.V
●Brushless Thruster Diameter: 96.5 mm (3.8”)
●Weight(w/o payload): 20 kg ( 44 lbs.)
●Maximum Rated Depth: 100 m (196’)
●Maximum Forward Speed: 7.2 Km/h ( 4 Knots)
●Cable lenth: 100m(196‘)
●Power Battery : 4S4P 9000mAh(18650)x2
●Endurance: 6Hr
●Enviornment: Sea Water / Fresh Water
●Network Technology: 4G / Ethernet
“Explorer” is the latest GEOSAT Aerospace development in autonomous land vehicle, specially designed for orchard and plantation as part of precision agriculture solution. Our field trial proves it can overcome complicate terrain of fruit orchard and grassland. Explorer can efficiently complete works on the field with its route planning computer and machine learning capability, saving manual labor and time. To increase its utilization and save stand-by time, battery exchange is carried out through specially designed battery cart. Explorer is multi-purpose platform that can be switched between load delivery and mowing mode.
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
Noodoe EV OS is the brain that orchestrates the operation of every charging station and offers the following functions:
-EV Charging Service: manage the service delivery of EV charging stations to offer a simple charging experience for the customers.
-Universal Payment Processing: process multiple types of payment transactions, so customers can use credit card, Apple Pay, or Google Pay.
-Central Management: provide central management functions that enable the administration staff to configure pricing, modify peak hours, and monitor status.
-Service Personnel Access: give frontline personnel access to instantly view the status of EV charging stations.
-Automated Diagnostics: feature an automated diagnostic, alert, and self-recovery system to minimize the use of human maintenance labor, and ensures the optimal operating condition of every charging station.
-Operation Analytics: provide analytic functions that offer holistic business performance monitoring and continuous reporting.
Noodoe EV OS is the brain that orchestrates the operation of every charging station and offers the following functions:
-EV Charging Service: manage the service delivery of EV charging stations to offer a simple charging experience for the customers.
-Universal Payment Processing: process multiple types of payment transactions, so customers can use credit card, Apple Pay, or Google Pay.
-Central Management: provide central management functions that enable the administration staff to configure pricing, modify peak hours, and monitor status.
-Service Personnel Access: give frontline personnel access to instantly view the status of EV charging stations.
-Automated Diagnostics: feature an automated diagnostic, alert, and self-recovery system to minimize the use of human maintenance labor, and ensures the optimal operating condition of every charging station.
-Operation Analytics: provide analytic functions that offer holistic business performance monitoring and continuous reporting.
The solution aims to facilitate the process of EV battery reuse, and strive towards a circular economy. Based on our hardware, and also applying big data and AI technology, it takes only 60 seconds to evaluate State of Health of used EV batteries, and the accuracy is over 92%. The results can be used as references to determine the suitable 2nd-life application, ex, energy storage system or emergency light. Compared to traditional evaluation method that takes 4 hours, our solution saves 99% of evaluation cost, including battery test equipment implementation and electricity usage cost. As cost is the bottleneck of EV popularity, we believe our solution significantly reduces battery cost, and will be a revolution for EV industry. We will focus on China, which owns the majority of EV market. Our main target customers are EV battery makers, EV manufacturers, and used car sellers.
The solution aims to facilitate the process of EV battery reuse, and strive towards a circular economy. Based on our hardware, and also applying big data and AI technology, it takes only 60 seconds to evaluate State of Health of used EV batteries, and the accuracy is over 92%. The results can be used as references to determine the suitable 2nd-life application, ex, energy storage system or emergency light. Compared to traditional evaluation method that takes 4 hours, our solution saves 99% of evaluation cost, including battery test equipment implementation and electricity usage cost. As cost is the bottleneck of EV popularity, we believe our solution significantly reduces battery cost, and will be a revolution for EV industry. We will focus on China, which owns the majority of EV market. Our main target customers are EV battery makers, EV manufacturers, and used car sellers.
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